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Author: Subject: Trike Build Update... Again, All Thoughts Welcome.
scootz

posted on 17/7/11 at 04:18 PM Reply With Quote
quote:
Originally posted by T66
Its a valid point avoiding all the Windle Welding, its going to look (and go) very well Scott.....



Yup, the fabrication work to get the Swift chassis triked would have been mega-expensive.





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Minicooper

posted on 18/7/11 at 10:22 AM Reply With Quote
quote:
Originally posted by scootz
Thinking about the roll-hoop assy.

I'm going to have a stainless plate with a T45 hoop welded onto it. Can anyone suggest a thickness for the plate and a wall thickness for the hoop?





The plate will be fitted using 8 bolts (yellow dots) and 2 harness bolts (red dots).





You have may of already mentioned it, but is there any bracing of any sort? If not or it's not possible, how about running the main hoop legs through the plate and brace them lower down on the vertical

Cheers
David

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scootz

posted on 18/7/11 at 10:26 AM Reply With Quote
Hi David

There are aluminium honeycomb panels sandwiched between the CF in various parts of the chassis (mainly front / rear).

These provide the strength for mounting points, roll hoop, etc.





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Sam_68

posted on 18/7/11 at 06:40 PM Reply With Quote
quote:
Originally posted by scootz
Hi David

There are aluminium honeycomb panels sandwiched between the CF in various parts of the chassis (mainly front / rear).

These provide the strength for mounting points, roll hoop, etc.


You mean solid aluminium hard-points/plates sandwiched between the CF, hopefully? Honeycomb isn't strong enough to bolt anything to!?

The other solution is to use threaded 'top hat' inserts that are screwed-and-bonded into one another from either side of the honeycomb panel, allowing you to bolt on steel brackets/flitch plates. The advantage here is that you can add them later (if you know what you're doing and ensure that the loads are spread across a sufficient skin area on the panel), whereas moulded-in hardpoints obviously have to be moulded in at the outset. This pic shows an example (actually a front suspension mounting bracket, but you get the idea):




Rather than using a big, flat steel plate to mount your roll bars and harness to, as you show on your photographs above, you'd be better using smaller angled plates that wrap around the corners of the monocoque; that way, no matter what the direction of the loading, you'll ensure that it is fed into the carbon fibre skin in shear (good) rather than tension/compression (bad). The photo below should hopefully illustrate what I mean. 1/8" thick steel should be more than adequate if you design it correctly, though the roll bar on the car in the photo is actually aluminium, for lightness:





[Edited on 18/7/11 by Sam_68]

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Uphill Racer

posted on 19/7/11 at 12:29 AM Reply With Quote
I agree with Sam regarding hard points.
Ian Scott ran the roll hoop down the back of one of his carbon tubs plated to the side too. The rear sub frame hung off of it as well. If your hard points are in the tub as in your pics I would use them to do both jobs at once.

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scootz

posted on 19/7/11 at 06:28 AM Reply With Quote
Cheers fellas.

I'll take some screen shots of the cad drawings showing the hard points. IIRC, they are 'L' shaped to connect vertical faces to horizontal faces.





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scootz

posted on 19/7/11 at 06:49 AM Reply With Quote
CHASSIS CAD DRAWING - SIDE PROFILE

Inserts are in purple...










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scootz

posted on 19/7/11 at 06:52 AM Reply With Quote
CHASSIS CAD DRAWING - REAR BULKHEAD

Inserts are in purple...






DRAWINGS OF MOUNTING HARDWARE

Mainly clevis style...






ENGINE AS HUNG ON ORIGINAL FORMULA VEE








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scootz

posted on 19/7/11 at 06:56 AM Reply With Quote
CHASSIS CAD DRAWING - FRONT PROFILE

Inserts are in purple...





FRONT AXLE AS HUNG ON ORIGINAL FORMULA VEE

I won't be running the trike anywhere near as low as the race-cars, so plan to shift the torsion-beams down a few inches so all mounting points are flat to the face of the front bulkhead.








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scootz

posted on 19/7/11 at 07:03 AM Reply With Quote
CAD DRAWING OF ROLL-HOOP

This was the roll-hoop as used on the race car. It was approved by the regulatory body. Note that it bolts directly onto the chassis from underneath the top-chassis panel.








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matt_gsxr

posted on 3/9/11 at 11:07 PM Reply With Quote
I just noticed that there were a couple of tubs that look (to me) identical to that which scootz is building up.

These are advertised as new in http://www.trackdriver.com/

http://www.motorsportads.com/race-cars/single-seaters/21521.html

Just thought it might be useful for someone who wants to go down the same route as Scootz (but hasn't got the time to wait for him to sell-up )

Matt

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scootz

posted on 4/9/11 at 09:10 AM Reply With Quote
Yup... that's the same one. He's cut and paste his old advert though and there's actually only one left. I thought about buying the two of them in case I had an accident with one, but the funds just wouldn't allow.





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scootz

posted on 8/10/11 at 10:19 PM Reply With Quote
Latest progress:











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HowardB

posted on 9/10/11 at 05:02 AM Reply With Quote
wow! Would the bmw engine make a good BEC?





Howard

Fisher Fury was 2000 Zetec - now a 1600 (it Lives again and goes zoom)

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scootz

posted on 9/10/11 at 02:49 PM Reply With Quote
quote:
Originally posted by HowardB
wow! Would the bmw engine make a good BEC?


Not really Howard. The BMW engines need to have their cylinders out in the airflow (air-cooled), they're not very powerful at 110bhp (typically), and they tend to be expensive.

The HP2 Sport engine that I'm using is a step above the normal BMW 1200 boxer-twin (it has fancy internals and has been ported and polished to within an inch of its life at the factory). It should hit 140bhp with a good airbox, exhaust and mapping, so plenty powerful for a sub-300kg (hopefully) reverse-trike! Unfortunately they are like hens-teeth and fetch around £3k for a complete one (with gearbox). I lucked-in when I found mine at the time I did... and the price I was offered! It's not often that happens to me





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ceebmoj

posted on 9/10/11 at 06:33 PM Reply With Quote
Some nice, fabrication there cant weight to see the progress.
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T66

posted on 9/10/11 at 07:15 PM Reply With Quote
Scott - You need to give the guys at Mansfield a big up , not for the smoked trout ,chips & hospitality, but their big big talent with bits of tubing and a welder.


Chips are on me next time round, and if they want an apprentice tx me.








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HowardB

posted on 9/10/11 at 08:48 PM Reply With Quote
quote:
Originally posted by scootz
quote:
Originally posted by HowardB
wow! Would the bmw engine make a good BEC?


Not really Howard. The BMW engines need to have their cylinders out in the airflow (air-cooled), they're not very powerful at 110bhp (typically), and they tend to be expensive.

The HP2 Sport engine that I'm using is a step above the normal BMW 1200 boxer-twin (it has fancy internals and has been ported and polished to within an inch of its life at the factory). It should hit 140bhp with a good airbox, exhaust and mapping, so plenty powerful for a sub-300kg (hopefully) reverse-trike! Unfortunately they are like hens-teeth and fetch around £3k for a complete one (with gearbox). I lucked-in when I found mine at the time I did... and the price I was offered! It's not often that happens to me


Was just interested to see, I guess it looked interesting, but as you say is not the best option, but looks awesome on your kit!! Look forward to seeing it when it's complete,..







Howard

Fisher Fury was 2000 Zetec - now a 1600 (it Lives again and goes zoom)

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scootz

posted on 9/10/11 at 08:56 PM Reply With Quote
quote:
Originally posted by T66
Scott - You need to give the guys at Mansfield a big up...


Thats coming!





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welderman

posted on 10/10/11 at 07:54 AM Reply With Quote
I must say it's looking very good there mister





Thank's, Joe

I don't stalk people


http://www.locostbuilders.co.uk/forum/23/viewthread.php?tid=172301

Back on with the Fisher Fury R1

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scootz

posted on 10/10/11 at 11:20 AM Reply With Quote
Cheers fella... how's the pro-turbo-blade-comp thing coming on?





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kipper

posted on 10/10/11 at 11:32 AM Reply With Quote
reverse trike

WOW, looking great Skootz, makes mine look like a HGV
Denis.





Where did that go?
<<<<

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welderman

posted on 10/10/11 at 11:42 AM Reply With Quote
quote:
Originally posted by scootz
Cheers fella... how's the pro-turbo-blade-comp thing coming on?


Comin on a little. Brake lines next





Thank's, Joe

I don't stalk people


http://www.locostbuilders.co.uk/forum/23/viewthread.php?tid=172301

Back on with the Fisher Fury R1

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scootz

posted on 10/10/11 at 06:40 PM Reply With Quote
quote:
Originally posted by welderman
quote:
Originally posted by scootz
Cheers fella... how's the pro-turbo-blade-comp thing coming on?


Comin on a little. Brake lines next


Which silly bugger took them off in the first place!?





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scootz

posted on 10/10/11 at 06:40 PM Reply With Quote







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