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what material could I use for this template
killerferret666 - 10/11/17 at 03:49 PM

I want to make a new diffuser template and it has a bend to it, not stupidly sharp but tight enough.

Hardboard is just a bit too tough and corregated cardboard doesnt bend smoothly. Does anyone have any suggestions?

Obviously the cheaper the better...as it will be thrown away eventually.


Sam_68 - 10/11/17 at 05:44 PM

How big does it need to be?

Would mountboard (stiff card for mounting pictures) do the job... readily available up to 60" x 40" size?

Is thin (2.5mm) MDF still too stiff?


steve m - 10/11/17 at 06:24 PM

corex, the stuff for sale signs are made out of ?


bi22le - 10/11/17 at 08:28 PM

Project Binky would use CAD, even for bends.

CAD = Cardboard Aided Design.


myke pocock - 10/11/17 at 10:29 PM

Cornflake packet, other similar products are acceptable!!!


killerferret666 - 11/11/17 at 09:15 AM

The size is up about 2metres wide by 60cm high so quite big!


trextr7monkey - 11/11/17 at 05:39 PM

Check out flexi ply comes in various thicknesses and used to laminate nice flowing shapes I think Wickes sell it in some stores but it isn’t a cheap product
Maybe if you bought a full sheet of thin flexi ply you could easily laminate your desired shape. You could sell the leftover bit to some one on here
Atb
Mike


jossey - 11/11/17 at 05:42 PM

Cardboard from. An art shop like 800gram


r1_pete - 11/11/17 at 07:09 PM

Cerial box, if its not stiff enough when formed, paint it in polyurethane varnish..


907 - 11/11/17 at 09:33 PM

I would use metal.

A sheet of thin bright mild steel could be a fraction of the price of the final more exotic material.


Paul G


Angel Acevedo - 13/11/17 at 01:22 AM

Here in Carmen I use Samīs Club,
A lot of products come with cardboard separators that are thicker than Cereal box cardboard.
you should have something like that.
Itīs free, and I can take as many as I want.
They are about standard Pallet dimensions, but you can tape two sheets (or more) together
HTH


gremlin1234 - 13/11/17 at 05:05 PM

quote:
Hardboard is just a bit too tough and corregated cardboard doesnt bend smoothly. Does anyone have any suggestions?

apparently there is a board called Essex Board often used for curtain pelmet boxes.

a quick search found this supplier and info, and apparently any proper wood-yard should be able to supply it
http://www.ukcurtainpoles.co.uk/acatalog/Essex-Board-609mm-x-2185mm-Pack-of-5-4703R.html


miskit - 13/11/17 at 05:10 PM

I have some great stuff that they use for printing hoarding signs on - mine came from Waitrose signage round building works. Its a white painted aluminium sandwich with a plastic in the middle, about 3mm thick in total. Comes in sheets 10ft x 4ft I think.
I bought loads and used a lot of it as clean walls in my food business. It is also fantastic for templates as it is rigid, easily drilled and you can cut it with a blade. Cut just one alu side and it folds to any angle and holds it. Search for Dibond but I am sure there are others.


killerferret666 - 13/11/17 at 05:32 PM

Thanks all, ill work my way through these ideas