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Zetec Clutch
grusks - 11/9/05 at 05:57 PM

Can anybody measure the clutch plate centre hole.

I have a mondeo drive plate (that whats ment to be in the box) but the input shaft in the type 9 is to big for the hole.

Is the mondeo and escort zetec clutch plate different sizes.

The input shaft is 25mm but the plate is 19mm for some reason.

I was wondering has the wrong plate been put in the box.

[Edited on 11/9/05 by grusks]


givemethebighammer - 11/9/05 at 06:08 PM

Something's not right. I have a 1.6 / 1.8 mondeo plate and cover (using escort 1.8 flywheel) with a 1.6 capri release bearing. The standard sierra box fitted just fine. Either you have the wrong clutch components or the gearbox is not what you think it is.

QH codes:

Mondeo 1.8i 16v 10/96-00 Cover Eng Code :RKB
cc :1796
Eng Type DOHC
Spline Dims :220x26x23
Q10099

Mondeo 1.8i 16v 10/96-00 Kit Kit includes Concentric Slave Cylinder
Eng Code :RKB
cc :1796
Eng Type DOHC
Spline Dims :220x26x23
QKT2164AF

Mondeo 1.8i 16v 10/96-00 Plate Eng Code :RKB
cc :1796
Eng Type DOHC
Spline Dims :220x26x23
C1806AF

Mondeo 1.8i 16v 10/96-00 Kit 2 in 1 Clutch Kit comprising Clutch Cover and Clutch Plate
Eng Code :RKB
cc :1796
Eng Type DOHC
Spline Dims :220x26x23
QKT1905AF


Release bearing

Capri 1.6 (23 spline) 8/72-84 Bearing Eng Code :LA,LCE
cc :1593
Eng Type OHC
Spline Dims :190x25x23
CCT133

Ford codes:

Ford cover 93BG7563AA (fits 1.8 flywheel),

Ford plate 93BG 7550AA

release bearing as above.

[Edited on 11/9/05 by givemethebighammer]


grusks - 11/9/05 at 07:08 PM

Ive checked my shaft (sound rude) and its 26x23.

So it looks like my drive plate is wrong (good old ebay)


Cheers Mr Hammer

[Edited on 11/9/05 by grusks]


big_wasa - 11/9/05 at 08:32 PM

The input shaft on a type 9 or an mt75 type box is 1" 23 splines.

The Zetec had 2 differant manual gearboxes you have the one from the lower power model.The higher power model had the mtx75 gearbox which also has the 1" 23 spline shaft.

I was lucky I picked up an escort 130 spec fly wheel which has a 240mm clutch plate with the 1" 23 splines.
All I needed was a standard clutch and a modded (westfield)release bearing for the mt75 box.

You should be able to use the clutch plate from the 2l dohc which has a 215mm plate with 1"23 spline..

Your standard plate is 220mm.

I think all the info is correct ,but I often am wrong.

regards warren