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Author: Subject: Dedion vs. live axle unsprung weights
kreb

posted on 24/10/05 at 03:48 PM Reply With Quote
Dedion vs. live axle unsprung weights

How much unsprung weight do you really save going Dedion over a live axle? My racing guru calls Dedion "the answer to the question that nobody asked".

Specifically, I'm comparing the merits of converting a Miata IRS (I think it's called MX-5 in europe) to Dedion, versus using a 1st generation RX7 live axle. I expect the car to get a lot of track time, so I want a relatively sure thing handling wise versus the difficulty of sorting out IRS.





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JonBowden

posted on 24/10/05 at 04:09 PM Reply With Quote
A DeDion is basically a live axle without the mass of the diff in the middle. This isn't quite right, since the propshaft willnot contribute to the unsprung mass and the drive shafts contribution to the unsprung mass will be different.





Jon

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gutball

posted on 24/10/05 at 04:24 PM Reply With Quote
Quite unscientific, but I imagine the numbers will add up somewhat like this...

Live axle:
whole axle (inc diff, tube, and both drive shafts)
+
half propshaft
+
half links (trailing, panhard, etc depending on setup)

De-dion:
de-dion tube
+
half drive shafts
+
half links

That leaves a difference of the diff, one drive shaft and half the prop.


[Edited on 24/10/05 by gutball]

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gazza285

posted on 24/10/05 at 05:02 PM Reply With Quote
quote:
Originally posted by gutball
Quite unscientific, but I imagine the numbers will add up somewhat like this...

Live axle:
whole axle (inc diff, tube, and both drive shafts)
+
half propshaft
+
half links (trailing, panhard, etc depending on setup)

De-dion:
de-dion tube
+
half drive shafts
+
half links

That leaves a difference of the diff, one drive shaft and half the prop.





Don't forget to add on the weight of a CV joint to the Dedion setup, and the weight of a much larger wheel bearing.





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MikeR

posted on 24/10/05 at 05:33 PM Reply With Quote
i've often wondered this ..........

it always looks to me that the carrier wheel bearings / brakes for the de-dion is huge. Add to this that if you're going over a single axle bump only half the live axle moves ......

love to see some proper figures.....

could someone with a de-dion weigh all the unsprung parts? (ignore trailing links / panhard rod / drive shaft)

if we get someone with a live axle to do the same (ignore the same bits as well) it would be an interesting exercise.

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britishtrident

posted on 24/10/05 at 06:04 PM Reply With Quote
It no just the large saving in unsprung weight that give the de Dion an advantage other considerations come into it --- torque reactions, coupling effects on single wheel bumps.
A live axle can give very good road holding on very smooth surfaces but as soon as single wheel bumps are encountered IRS or de Dion will keep better contact with the road.

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gazza285

posted on 24/10/05 at 06:26 PM Reply With Quote
One of the troubles with Dedion is that while unsprung weight is lower than a live axle the unsprung weight is mainly concentrated on the outside of the axle, which can lead to the rear end being a little unsettled by larger bumps. With the extra overall weight and complication that comes with a Dedion I'd rather have a live axle.





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britishtrident

posted on 24/10/05 at 07:09 PM Reply With Quote
The weight being concentrated at the ends is actually major advantage of the de Dion --- it reduces the transmision of upward motion from a single wheel bump to the body/chassis and hence disturbance to the wheel that dosen't hit a bump --- all due to coupling effects the late George Bishop wrote a very good article on it in "Car Design" magazine circa 1988/89 in which he covered the physics of a number of obscure dynamic effects on suspension.
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mangogrooveworkshop

posted on 24/10/05 at 09:03 PM Reply With Quote
It works and thats all I care. Every system has its drawbacks. Unless you have a F1 type budget I would stick with what has gone before....KISS

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MikeR

posted on 24/10/05 at 10:20 PM Reply With Quote
don't suppose you could weight that big yellow bit and teh drive shafts (separately) could you?

means when i take my english axle to bits i can do the same and we'll get some comparisons.

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NS Dev

posted on 25/10/05 at 12:17 AM Reply With Quote
quote:
Originally posted by britishtrident
It no just the large saving in unsprung weight that give the de Dion an advantage other considerations come into it --- torque reactions, coupling effects on single wheel bumps.
A live axle can give very good road holding on very smooth surfaces but as soon as single wheel bumps are encountered IRS or de Dion will keep better contact with the road.


PERFECTLY PUT!!!

Ultimately you can probably build a bmc live axled car lighter than any other 7, and it will handle extremely well on a track, but for rough surface use the de-dion is much better.

IRS is all well and good but live axles (or de-dion) have a number of advantages over it which I can't be bothered to get into!

Ultimately, the BIG problem for live axled sevens is getting the rear dampers to work. This depends on giving them a fighting chance by making the ratio of sprung to unsprung weight over the rear of the car significant, which is not easy on something as rear end light as a 7.

Fact is that most 7's have such excessive spring and damper rates that you'll never notice the difference anyway!!

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kango

posted on 25/10/05 at 04:24 AM Reply With Quote
Won't a trailing arm system be even lighter. You eliminate the pipe and panhard rod and can do a bit of tweeking.

Always have been conserned about the accuracy of a De Dion built at home. If a flange is welded on ever so slightly scew it is like that for ever.

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Fred W B

posted on 25/10/05 at 06:03 AM Reply With Quote
quote:

Always have been conserned about the accuracy of a De Dion built at home. If a flange is welded on ever so slightly scew it is like that for ever.



I would have thought you could correct/adjust the toe and camber by using shims behind the hub plate when you bolt it on?

cheers

Fred WB

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CGILL

posted on 25/10/05 at 06:18 AM Reply With Quote
A big advantage is that your trans tunnel can be smaller as the prop shaft & diff will no be moving, you can also run uneven axle lengths and have the pinion center-line of the chassis to give more butt room. To make the most you'd use inboard brakes, this will make the axle lighter and will also remove torque reaction on the axle when braking.
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NS Dev

posted on 25/10/05 at 10:25 AM Reply With Quote
quote:
Originally posted by kango
Won't a trailing arm system be even lighter. You eliminate the pipe and panhard rod and can do a bit of tweeking.

Always have been conserned about the accuracy of a De Dion built at home. If a flange is welded on ever so slightly scew it is like that for ever.


Trailing arms are a compromise in a lot of ways.

Roll centre control is quite tricky, camber control in roll is very tricky if you want any anti-roll built in at all.

Arms also need to be rather heavily engineered because they concentrate the suspension loadings into a fairly confined area of the car.

My grasser uses trailing arms because they give massive wheel travel with very little camber change for huge startline grip, but roll control is not good and the arms are heavy in order to be strong enough.

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Rorty

posted on 26/10/05 at 04:25 AM Reply With Quote
quote:
Originally posted by kango
Won't a trailing arm system be even lighter. You eliminate the pipe and panhard rod and can do a bit of tweeking.

Always have been conserned about the accuracy of a De Dion built at home. If a flange is welded on ever so slightly scew it is like that for ever.

You could say the same for any part of the car.
If it's done correctly and carefully, then misalignment can be minimised. As Fred WB says, if you discover a large discrepancy, you can always resort to shims to correct the alignment.
If you saw how much out of alignment some production cars are, you would be amazed!





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kango

posted on 27/10/05 at 04:21 AM Reply With Quote
How would you set up the jigging to build an accurate de Dion (at home)

With the main carrier at an angle all the way to the flanges, it also needs to be cut very accurately. Then welding on the flanges... then the short little tubes...

Lost of places to build up mis allignment.

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Rorty

posted on 28/10/05 at 05:32 AM Reply With Quote
quote:
Originally posted by kango
How would you set up the jigging to build an accurate de Dion (at home)

With the main carrier at an angle all the way to the flanges, it also needs to be cut very accurately. Then welding on the flanges... then the short little tubes...

Lost of places to build up mis allignment.

Re: jigging a De Dion axle, see the 29th post on this thread.





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