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Author: Subject: What Gauge Gear Selector
mistergrumpy

posted on 26/5/07 at 09:21 AM Reply With Quote
What Gauge Gear Selector

What gauge steel have people used to make gear selector mechs? I was thinking that the 1-1.2mm stuff I have might be a bit thin and start bto deform whereas solid stuff might twist unless its drilled down its centre.






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daviep

posted on 26/5/07 at 01:16 PM Reply With Quote
I'm sorry I 'm not really understanding what the question is? Are you asking what wall thickness of tube to use ? What is solid stuff and why would it twist if it wasn't drilled down it's centre.

Sorry to be of absolutely no help

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mistergrumpy

posted on 26/5/07 at 03:47 PM Reply With Quote
No worries mate, ignore me. I'm thinking out loud again I think. Yes I was looking at what gauge to use. I thought that solid steel was more prone to twisting than 'gun drilled' steel or so I've read and what with there being a lot of torque applied to the gear change mech, i.e. the jiggery pokery bit between the gear knob and gear change on the engine I wondered what gauge was best






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zxrlocost

posted on 26/5/07 at 06:32 PM Reply With Quote
how much force are you planning on applying?

a good one is some threaded bar with some sleeve bar from b and Q






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bodger

posted on 26/5/07 at 07:27 PM Reply With Quote
On the subject, where can you get the splined part of the selector mechanism from ?
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adithorp

posted on 26/5/07 at 08:26 PM Reply With Quote
I used 8mm threaded rod brazed into thin wall steel tubing (8mm id) from B+Q Warehouse. I tried aluminium tube but it flexed too much unless you use larger diameter.

Adrian

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mistergrumpy

posted on 26/5/07 at 11:35 PM Reply With Quote
Ah. Tis B&Q stuff I have. Guess that'll do then?Thought it might be a bit too thin.






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mad-butcher

posted on 27/5/07 at 07:14 AM Reply With Quote
which part of the splined mechanism do you mean, the shaft thats built into the engine or the gear change arm, if it's the arm I think most jap bikes use the same spline
Tony

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matt_gsxr

posted on 28/5/07 at 03:36 PM Reply With Quote
splined gearchange

I remember this (vaguely) from a while ago.

From memory Suzuki use a 14mm spline (maybe Aprilia too).

The others use a 12mm spline.

There was a posting from someone who had bits for this a while ago, and so might be able to help. Look up rick1962uk
on these pages. He seems to stock these bits.

The other solution is to just pick up a gear change arm, about £8 on e-bay.

Matt

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