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Author: Subject: Handbrake issues
trogdor

posted on 3/4/08 at 09:59 AM Reply With Quote
Handbrake issues

Hi all,

I am still planning my saab 96 v6 project. Have been looking at fitting the mondeo suspension in the back of the car, mounting the subframe underneath along with the struts in the wheel arches. This does increase the rear track by about 30cm which i am hoping to sort out with wider arches and thinner tyres.

However my main question is now that i am throwing away my rear axle and fitting front running gear, what do i use for a handbrake? i can't use a hydraulic one for road use can i?

any ideas would be gratefully recieved

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speedyxjs

posted on 3/4/08 at 10:02 AM Reply With Quote
There must be a road legal way to use a hydraulic HB as jaguar use them





How long can i resist the temptation to drop a V8 in?

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02GF74

posted on 3/4/08 at 10:04 AM Reply With Quote
track can be addressed by using wheels with a large positve offset.

can't work out what it is sexactly you are doing due to lack of info. but are you putting engine in the back?

if you are putting monea rear end in the bakc, then surely mondeos had handbrake on the rear?

options to consider are:
1. transmission brake on acting on the prop, like on Land rovers
2. fitting another pair of cable operate calipers onto the discs.
3, carry a set of bricks to chock up the wheels.






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trogdor

posted on 3/4/08 at 10:05 AM Reply With Quote
that would be easiest but i am fairly sure i have read on here that you can't just use a hydraulic handbrake for the road. I;m assuming its because i would be using the same lines and calipers as for the foot brake and you need another separate system. Jags prob have a separate system. Though i could be talking complete rubbish here, hopefully i am.






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trogdor

posted on 3/4/08 at 10:07 AM Reply With Quote
quote:
Originally posted by 02GF74

can't work out what it is sexactly you are doing due to lack of info. but are you putting engine in the back?




Sorry i didn't say fully, its basically going to the whole engine and running gear from a mondeo v6 into the back of a saab 96






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caber

posted on 3/4/08 at 10:12 AM Reply With Quote
Most aftermarket caliper suppliers like wilwood have handbrake adaptions or spot calipers that are cable operated. If you aren't using the Mondeo calipers then just make sure you use either another car's back calipers or suitable aftermarket type.

You are correct Construction and use regs require a separate handbrake system totally independent of the main braking system so your existing won't get through SVA or MOT

Caber

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Mr Whippy

posted on 3/4/08 at 10:26 AM Reply With Quote
I thought it had to be a mechanical system for the handbrake?

Could you use the Saab 900 front callipers on the back as they have the handbrake annoyingly on the front axle.




[Edited on 3/4/08 by Mr Whippy]






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blakep82

posted on 3/4/08 at 10:43 AM Reply With Quote
aren't all mondeos front wheel drive?

i'm not sure if what i've said is relevant because i don't really understand what you're doing. but you have a saab engine and gearbox and you want to use the mondeo rear end? is this a front engine front wheel drive car?





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Mr Whippy

posted on 3/4/08 at 10:55 AM Reply With Quote
quote:
Originally posted by blakep82
aren't all mondeos front wheel drive?

i'm not sure if what i've said is relevant because i don't really understand what you're doing. but you have a saab engine and gearbox and you want to use the mondeo rear end? is this a front engine front wheel drive car?


He's making the car rear engined, hence if he used the Mondeo uprights he has no handbrake at all.






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Humbug

posted on 3/4/08 at 10:58 AM Reply With Quote
quote:
Originally posted by trogdor
Hi all,

I am still planning my saab 96 v6 project. Have been looking at fitting the mondeo suspension in the back of the car, mounting the subframe underneath along with the struts in the wheel arches. This does increase the rear track by about 30cm which i am hoping to sort out with wider arches and thinner tyres.

However my main question is now that i am throwing away my rear axle and fitting front running gear, what do i use for a handbrake? i can't use a hydraulic one for road use can i?

any ideas would be gratefully recieved


A 30cm increase in track is going to be difficult to compensate for by changing offset IMHO

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aerosam

posted on 3/4/08 at 11:04 AM Reply With Quote
quote:
Originally posted by Mr Whippy
I thought it had to be a mechanical system for the handbrake?

Could you use the Saab 900 front callipers on the back as they have the handbrake annoyingly on the front axle.




[Edited on 3/4/08 by Mr Whippy]


If he's just putting the mondy power unit in the back of a saab and the handbrake is already on the saabs front wheels, what's the issue? why can't he just leave the handbrake alone, acting on the front wheels?

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Mr Whippy

posted on 3/4/08 at 11:16 AM Reply With Quote
He's doing a saab 96, not the 900. The 96 had a rear handbrake.






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MikeCapon

posted on 3/4/08 at 11:29 AM Reply With Quote
As far as I am aware a hydraulic handbrake is legal. It must be completely separate from the service brake though.

Has no-one got away with what was used on rally cars a lot? That is an in line mastercylinder (hidden) operated by the handbrake lever and a pair of cables (for show) also operated by the handbrake lever and then routed through two opposing holes in the pad backplates.

Our cars got through MOTs with this system in 85-87.





www.shock-factory.co.uk

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iank

posted on 3/4/08 at 11:39 AM Reply With Quote
quote:
Originally posted by MikeCapon
As far as I am aware a hydraulic handbrake is legal. It must be completely separate from the service brake though.

Has no-one got away with what was used on rally cars a lot? That is an in line mastercylinder (hidden) operated by the handbrake lever and a pair of cables (for show) also operated by the handbrake lever and then routed through two opposing holes in the pad backplates.

Our cars got through MOTs with this system in 85-87.


It needs to be mechanical, but may have a hydraulic 'assist' which is how your system got through MOT. Not sure the SVA men would be quite as keen though.

http://www.locostbuilders.co.uk/viewthread.php?tid=70327 is where it was last discussed.





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Anonymous

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MikeCapon

posted on 3/4/08 at 01:03 PM Reply With Quote
Our system got through MOT (and scrutineering) because the tester did not know that it was a hydraulic system.

All he saw were the cables and of course on the rollers the handbrake worked amazingly well!!





www.shock-factory.co.uk

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trogdor

posted on 3/4/08 at 02:33 PM Reply With Quote
actually thinking about it going with saab 900 calipers on the front will be easiest, as will have to modify the front hubs as saab 96's have a PCD of 5x170, which is almost unique so will not be able to match wheels to the mondeo hubs at the back. you can fit saab 900 hubs on the front tho so may as well use the calipers too along with the handbrake associated with that. I think the ford PCD is the same as the 900. Will have to check.






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