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Author: Subject: Odd clutch problem
clairetoo

posted on 5/9/10 at 06:47 PM Reply With Quote
Odd clutch problem

I had a recurring problem with my cluth while on holiday - I have a good enough setup to go 250 to 300 miles between stops , but the longer I drive without using the clutch , the less it wants to work (if that makes sense ?)
The pedal (on first press) is `long' - it goes right to the firewall without releasing - but 5 or 6 slow presses and it's back to normal .
I have a 16mm integral master cylinder and a concentric slave cylinder - I changed the fluid (which was black...) , which helped a bit - but 2 days later I changed it again , and it was black again !
No leaks , no air in the system - and no clue as to what is wrong.................





Its cuz I is blond , innit

Claire xx

Will weld for food......

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tomgregory2000

posted on 5/9/10 at 06:52 PM Reply With Quote
if it black as you say then the seals are starting to go, time for a rebuild

i only know that as i have just had to rebuild my landy brake mc as it was starting to take a couple pumps of the pedal to get the brakes to work and the fluid was black

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MakeEverything

posted on 5/9/10 at 06:54 PM Reply With Quote
Is it getting too hot? Maybe DOT5 would work better?





Kindest Regards,
Richard.

...You can make it foolProof, but youll never make it Idiot Proof!...

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clairetoo

posted on 5/9/10 at 07:03 PM Reply With Quote
I was wondering if it was heat related - the master cylinder is very close to the engine , and only a couple of inch's from the exhaust .
Odd thing is - use it constantly , and it's fine , so no problems around town , or up and down mountains , but leave it one gear and just drive and it goes away.................just clears off





Its cuz I is blond , innit

Claire xx

Will weld for food......

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r1_pete

posted on 5/9/10 at 07:16 PM Reply With Quote
What hoses are you using? the OE stuff can start to break down and cause the blacking of the fluid, it also goes soft with heat, and behaves like a baloon, when you press the clutch.






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britishtrident

posted on 5/9/10 at 07:19 PM Reply With Quote
Sounds like at some time some oil contamination has got in the system --- it takes only a tiny ammount even WD40 destroys rubber seals even if it is wiped off the surfaces.

Fit clean & new seals in the master cylinder, you might get away without doing the slave.

[Edited on 5/9/10 by britishtrident]

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rusty nuts

posted on 5/9/10 at 07:20 PM Reply With Quote
Master cylinder rubbers on the way out. Sort it out now or it could fail at any time . Guess how I know!!
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tomgregory2000

posted on 5/9/10 at 07:28 PM Reply With Quote
to test the seals

start engine

foot on clutch

select a gear

keep foot on clutch pedal and wait and see if it engages the clutch for you

if it does then seals are fecked

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MakeEverything

posted on 5/9/10 at 07:33 PM Reply With Quote
Im not an expert in hydraulics by any means, but surely if the oil (fluid) boils, then it would produce a gas, thus causing the effect that you describe as a result of an "Air" lock?

Personally, i think its heat that has destroyed the fluid after 2 days, which may also have done the seals.





Kindest Regards,
Richard.

...You can make it foolProof, but youll never make it Idiot Proof!...

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clairetoo

posted on 5/9/10 at 07:41 PM Reply With Quote
quote:
Originally posted by tomgregory2000
to test the seals

start engine

foot on clutch

select a gear

keep foot on clutch pedal and wait and see if it engages the clutch for you

if it does then seals are fecked

The clutch works fine once it has been `pumped up' - right up untill the next long run - and will happily sit at the lights in gear ticking over............
The hose is braided stainless , so no problem there I hope ?
I could try another master cylinder - the slave cylinder is an engine out job though





Its cuz I is blond , innit

Claire xx

Will weld for food......

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clairetoo

posted on 5/9/10 at 07:43 PM Reply With Quote
quote:
Originally posted by MakeEverything
Im not an expert in hydraulics by any means, but surely if the oil (fluid) boils, then it would produce a gas, thus causing the effect that you describe as a result of an "Air" lock?

Personally, i think its heat that has destroyed the fluid after 2 days, which may also have done the seals.

I did check the fluid level in the master cylinder at one stop , without pressing the pedal , and the level had risen significantly so you may be on to something there......





Its cuz I is blond , innit

Claire xx

Will weld for food......

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MakeEverything

posted on 5/9/10 at 08:53 PM Reply With Quote
quote:
Originally posted by clairetoo
quote:
Originally posted by MakeEverything
Im not an expert in hydraulics by any means, but surely if the oil (fluid) boils, then it would produce a gas, thus causing the effect that you describe as a result of an "Air" lock?

Personally, i think its heat that has destroyed the fluid after 2 days, which may also have done the seals.

I did check the fluid level in the master cylinder at one stop , without pressing the pedal , and the level had risen significantly so you may be on to something there......


I reckon thats what it is. Boil some up with a camping stove and old jar and see what colour it goes. IT might even be going black by boiling inside the pipe. With braided hoses, youre not going to see any damage until it leaks. Personally, id change those for copper, steel or even just plain rubber. Learnt the hard way on this once.





Kindest Regards,
Richard.

...You can make it foolProof, but youll never make it Idiot Proof!...

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Stott

posted on 6/9/10 at 06:33 AM Reply With Quote
I had this problem but without the fluid going black, no discernable loss of fluid but clutch was always shot in the morning but would work in a fasion when pumped up.

Turned out to be the slave in mine, it was leaking a tiny ammount of fluid out when left for any length of time.

It presented the same symptoms as a M/C fault, I even changed that before I admitted to myself it was box off time.

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iti_uk
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posted on 6/9/10 at 07:52 AM Reply With Quote
quote:
Originally posted by MakeEverything
Is it getting too hot? Maybe DOT5 would work better?


I believe DOT5 + DOT4 = cheese

(assuming Claire is running DOT4 at the moment.)

DOT5.1 is compatible with DOT4. Just a word of warning.

Chris

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MakeEverything

posted on 12/9/10 at 05:43 PM Reply With Quote
Did you get it sorted Claire?

What was the outcome~?





Kindest Regards,
Richard.

...You can make it foolProof, but youll never make it Idiot Proof!...

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