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Author: Subject: 2.5" exhaust hole
Dave Bailey

posted on 29/11/08 at 01:10 PM Reply With Quote
2.5" exhaust hole

I plan to have a single 2.5" pipe exit for the exhaust through the ally side panel. The panle is heavily contoured in the area that I need to drill the hole. Two questions...what sort of clearance should I give the pipe and will a normal drill and hole cutter do a nice neat job being that the panel is contoured.

just looking for peoples experience really.

thanks
Dave B

[Edited on 29/11/08 by Dave Bailey]

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Peteff

posted on 29/11/08 at 01:28 PM Reply With Quote
I cut a nice 45mm hole in a 10" steel cylinder with 2mm thick wall with my Aldi hole cutters, aluminium should cut fine. I'd give it 10mm all round for clearance.





yours, Pete

I went into the RSPCA office the other day. It was so small you could hardly swing a cat in there.

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mark chandler

posted on 29/11/08 at 01:37 PM Reply With Quote
As above you can get a neat hole, the only tweak I would add is drill a pilot hole and replace the drill bit in the arbour with a bit of rod so it cannot walk about as the drill bit will try and make a larger hole.
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Dave Bailey

posted on 29/11/08 at 04:20 PM Reply With Quote
good idea on the rod...thanks for the tip!
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