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Author: Subject: More alternator woes?
flak monkey

posted on 24/4/09 at 07:04 AM Reply With Quote
More alternator woes?

Noticed on my datalogs that my batt voltage will occasionally drops to about 11.9 volts whilst driving then pops back up to 13.5 volts. Happens fairly often.

What's it likely to be? My guess would be voltage regulator (I can get a new one if thats the case) or could it be something else?

David





Sera

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02GF74

posted on 24/4/09 at 07:15 AM Reply With Quote
or it could be the brushes?

or worn/corroded slip rings?

or even a loose or corroded connection? (NB wiring to your data logger must be considered suspect until proven otherwise.)

or slipping fan belt?

check the simple (cheap) thing first! i.e. all the wires to the alternator, if it is eartthed via body, ensure that is good all the way to the -ve of battery.

having too much info. is sometimes a bad thing - do you see your charge lamp coming on? That would confirm alternator is not charging, especially if the battyer is getting flat.

if it is found to be the alternator, then there are test to identify the cause - most common is rectifier/regulator that can be bought for ususally about a tenner.



you sorted out your miss firing? is it possible that the alternator voltage dropping is affecting the ignition?

anyways, whaddy doing playing with cars when you have a wedding to plan/pay for! !!






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flak monkey

posted on 24/4/09 at 07:46 AM Reply With Quote
Misfiring is temp fixed until after stoneleigh, once thats passed I'll do a proper job of it.

Both MS and dash are shwong the voltage drops I doubt both have the same bad connection at the same time.

Alternator was rebuilt a while back after I siezed it up. Not sure if the problem existed before or not. All contacts were cleaned when I put it back together.

Charge light doesnt come on when the voltage drops.

Will have a look tonight and see if swapping the regulator makes any difference and will carry the other as a spare.

Slip rings are good





Sera

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02GF74

posted on 24/4/09 at 08:04 AM Reply With Quote
quote:
Originally posted by flak monkey
Misfiring is temp fixed until after stoneleigh, once thats passed I'll do a proper job of it.

What was it in the end?

Both MS and dash are shwong the voltage drops I doubt both have the same bad connection at the same time.

Are they connected to the same point?

Charge light doesn't come on when the voltage drops.
For how long does the drop out occur? Just had a look, and if the recrtifier/regulator is bad, it does not mean the charge lamp will dim - sorry for misnfo. Can you connet one logger to the charge lamp, alternator side?









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stevec

posted on 24/4/09 at 08:57 AM Reply With Quote
Could also be a dodgy cell in the battery.
And as said is this the cause of you other problem?

Steve.

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flak monkey

posted on 24/4/09 at 09:17 AM Reply With Quote
I dont think its the cause, as I am seeing voltage drops which dont correspond to spikes in any way.

Not sure what the cause of the misfires was in the end. Changed the coil to a different type and the input circuit on the MS board. Still seeing lots of noise on the dash, but the ms signal is clean.

The dash and MS pick up their voltage input from different places.

The drop outs usually last for 20-30secs and at any RPM. Probably once every few minutes.

I will check the battery with a hydrometer later. Charged voltage reads 12.4 so seems ok.





Sera

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neilj37

posted on 24/4/09 at 11:32 AM Reply With Quote
I had the same problem and found out it that the connector into the back of the alternator was a little loose. The voltage would always drop under hard acceleration which was causing the connector to pull out of the back of the alternator as the engine moved because the cables were tied to the chassis.
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flak monkey

posted on 24/4/09 at 07:07 PM Reply With Quote
Just been playing around and went for a drive.

Ok for about 8 miles, then intermittent for a couple of miles, now no charge at all, batt light is on now.... Will see what its like when its cooled down.

Belt is tight, brushes look ok on rectifier.

Will try another rectifier tomorrow with new brushes to see if that fixes it.

If that doesnt then looks like another weekend of buggering around

Sometimes I think the car knows its getting an engine change and is making these next few months as difficult as possible!

David





Sera

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flak monkey

posted on 25/4/09 at 09:54 AM Reply With Quote
Still dead this morning. Had the alternator off again and apart. All looks ok. Plenty of length on brushes. Put it together again and now seems to be working again.

I have a feeling its a dodgy connection between the alternator body and the rectifier block. Seems odd the problem started after I had the alternator apart the first time. Must be a loose connection somewhere, finding it is as always the fun part!

David





Sera

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