Board logo

Really peed off now
flak monkey - 15/4/09 at 05:25 PM

I have, quite frankly, had enough of the GTS now

I cannot fix this erratic rpm issue, all the suggestions have been tried and many more to boot. As far as I can see there is nothing wrong with any of the ignition or fuelling system.

All of this leaves me with a car which is undriveable at motorway speeds with Stoneleigh less than 3 weeks away.

So fed up now


jacko - 15/4/09 at 05:29 PM

Calm down have a cup of tea and start again


Guinness - 15/4/09 at 05:35 PM

3 weeks? Plenty of time to get that Duratec in then!

Mike


flak monkey - 15/4/09 at 05:39 PM

When its not under load the engine kind of hunts, which suggests to me that the ignition timing is fluctuating. Under load you just see sharp rpm spikes and misfires.

I am seriously considering fitting the edis, but if I screw it up there's no going back and certainly no time to fix it before stoneleigh.

If a std dizzy fixes it then I can live with the performance hit until the duratec is installed.

David


James - 15/4/09 at 05:39 PM

Could you borrow enough bits off other MS pinto engined people to keep swopping bits out to isolate the problem further.

Have you posted it up on the MS forum as well? To get the opinions of the likes of Bill Shurvington(sp?) etc. on it?

Wish I knew enough MS to help you!

Good luck,
James


piddy - 15/4/09 at 05:39 PM

Hi. Just remind me again what your running? Is it Pinto,MS,Edis,throttle bodies?
or Mega jolt and Carbs


omega0684 - 15/4/09 at 05:44 PM

piddy : he is running tb's and MS to control the fueling with electronic dizzy for ignition


flak monkey - 15/4/09 at 05:45 PM

Hi Martin, Running pinto with megasquirt doing fuel onlyon gsxr 750 TBs and H&H ignition solutions electronic dizzy which was brand new when I built the engine.

Have posted the problem on the MS forums here, have had a few suggestions, but only one guy seems to be bothered:

http://www.msextra.com/viewtopic.php?f=4&t=30851

Got my post removed from the std MS forums as I have an extra ecu, not that I am using that bit of it!


MautoK - 15/4/09 at 05:47 PM

Don't worry, you're not alone.
My MK has been on the road since the 3rd of April, 12 days, and I've done 12 miles in it so far. At the moment the engine and box are coming out of the car so I can put another gearbox in.
Having holed the gearbox sump pan on my first drive, then fixed that, on the second try it wouldn't change out of first gear
Apart from that, it's brilliant, and worth the grief!
John.


flak monkey - 15/4/09 at 05:48 PM

The most annoying thing is I had a similar issue on carbs which turned out to be a loose rotor arm, but I dont know if that was hiding this problem or not. Wish I had the carbs here now to find out!

Anyone got a pair of DCOE's set up for a pinto I could borrow? LOL

David


Gazeddy - 15/4/09 at 06:00 PM

would i be right in assuming youve checked for vac leaks


piddy - 15/4/09 at 06:00 PM

I don't think I can help. I do have a pinto Dizzy you can borrow if it would help. Have you tired Different plugs and plug leads? Have you spoke to Phil at Extra EFI
www.extraefi.co.uk


flak monkey - 15/4/09 at 06:06 PM

I would expect, if I had a minor air leak for the engine to hunt at idle and for my AFR to be all over the place. I will investigate though. I dont understand how it could cause rpm spikes at only certain RPM.

I havent spoken to Phil at extra efi as the ecu is one of Bill Shurvingtons IIRC. I'll mail him and see if he has any suggestions though.


piddy - 15/4/09 at 06:08 PM

I Spoke to Phil when I had problems and my unit was from the US. He was really helpful and even offered to take a look at the MS for me. He came to one of our meetings as well.


hellbent345 - 15/4/09 at 06:12 PM

bad news chap was it like this when you took me out? i didnt notice anything if it was! hope you get it sorted soon
Alan


flak monkey - 15/4/09 at 06:13 PM

quote:
Originally posted by hellbent345
bad news chap was it like this when you took me out? i didnt notice anything if it was! hope you get it sorted soon
Alan


Hi Alan, yes it was, but I managed to hide the problem then. Its ok when accelerating hard, but bad when cruising at high rpm....


flak monkey - 15/4/09 at 06:14 PM

quote:
Originally posted by piddy
I Spoke to Phil when I had problems and my unit was from the US. He was really helpful and even offered to take a look at the MS for me. He came to one of our meetings as well.


Thanks Martin, I will send him a mail.

Cheers,
David


sebastiaan - 15/4/09 at 06:17 PM

Could you convert to EDIS? the big advantage is that this used OEM equipment for the "difficult" part (i.e. measuring engine speed and determining TDC correctly on a running engine). For the Duratec you also cannot use a distributor engine speed input, you'll need to go 60-2, probably using wheel decoding (that'll be lots of fun too!)

I'm using MSExtra (fuel and spark) on a pinto myself, triggered by an injection dizzy with external coil amplifier (bosch type). After LOTS of fiddling i'm still not impressed with the stability of the RPM signal and the ignition advance. I'd very much prefer an EDIS setup, but have got other things to do at the moment....


DIY Si - 15/4/09 at 06:23 PM

Does it hunt when it's on the driveway, or only under load/driving? Would it be possible to get a 'scope on it to double check the coil?
Also, is there anyway the dizzy drive can slip on a Pinto?


flak monkey - 15/4/09 at 06:23 PM

I can convert to edis (and plan to use edis on the duratec too and already have an edis sitting next to me on my desk) but if that doesnt solve the problem then I am royally screwed as I wont have time to try anything else before stoneleigh.

The other issue is my MS ecu will need modifiying to work with EDIS and no-one can tell me what I need to change. The instructions on the MS Extra wesbite dont tell you what the starting point is for the mods, and it seems no one does! My ecu currently has twin coil drivers built in.


flak monkey - 15/4/09 at 06:25 PM

quote:
Originally posted by DIY Si
Does it hunt when it's on the driveway, or only under load/driving? Would it be possible to get a 'scope on it to double check the coil?
Also, is there anyway the dizzy drive can slip on a Pinto?


If you rev it over 3500 on the drive the revs jump about and it seems like the engine is hunting. Underload its sharp rpm spikes on the datalog and feels like the engine is missing.

Dizzy is driven by a worm gear on the pinto, so it can't slip.


brianthemagical - 15/4/09 at 06:26 PM

You say on the MS forum topic that the dash shows the spike, is this a tacho seperated from the MS.
Sounds like it's nothing at all to do with the MS, more the coil.
What about trying a timing light, see if it's giving dodgey spark.
You could always run with a toothed wheel if needs be.
Are you sure the dizzy is wired up correctly? Maybe be talk to H & H but just say you've got RPM spikes on the tacho, but don't metion the MS and see what they say.
Is there any reason you're not using spark from MS? Would be much better in the long run.

I know how you feel though, it's so frustrating that there's a problem with electroics that you can't alter or fix, and that cost a fair few pennies. It's a mega good feeling whne you finally win, good luck.


flak monkey - 15/4/09 at 06:33 PM

The dash shows the spikes too, which is connected direct to the coil and not driven by the MS.

I am no longer convinced its an MS issue either and more a problem with the distributor in some way.

Could a faulty coil cause the same problem? That was also brand new and is a cossie type dry coil rather than a std wet type


gregs - 15/4/09 at 06:36 PM

Flak - try running it with the lights off - guessing might be ht lead break down??, or just get a new set to rule out. Mates 911 had something similar and it lit up like a fireworks display in the dark with the lid open.

[Edited on 15/4/09 by gregs]


sebastiaan - 15/4/09 at 06:38 PM

I trust you've seen this: linky

I thought that is all you need to know. As far as I can see, the hardware changes should be very limited. What hardware are you running?

The tach spikes you are getting are normally closely related to the distributor RPM input option. Are you still running fuel only or fuel and spark?

You'll get it sorted out, don't worry!


flak monkey - 15/4/09 at 06:43 PM

quote:
Originally posted by gregs
Flak - try running it with the lights off - guessing might be ht lead break down??, or just get a new set to rule out. Mate 911 had something similar and it lit up like a fireworks display in the dark with the lid open.


New HT leads fitted, new dizzy cap, new rotor arm, new resistor type spar plugs. Every bit of hardware is brand new. Thats what really gets me.


sebastiaan - 15/4/09 at 06:43 PM

Right, i see you are running fuel only. I trust you've got the coil negative side connected to the MS. Is there some other possible pick-up point on the HH dizzy tat might be suitable and less noisy?

If you have a schematic of the dizzy, please post it, so we can have a look!


flak monkey - 15/4/09 at 06:44 PM

quote:
Originally posted by sebastiaan
I trust you've seen this: linky

I thought that is all you need to know. As far as I can see, the hardware changes should be very limited. What hardware are you running?

The tach spikes you are getting are normally closely related to the distributor RPM input option. Are you still running fuel only or fuel and spark?

You'll get it sorted out, don't worry!


I have seen that, however my ecu currently has twin coil drivers built in and I need to take all that out and revert it back to std then need to mod it.

The stuff in that link doesnt work for MS Extra code apparently as it triggers from the wrong side of the pulse or something.

I am running fuel only!


flak monkey - 15/4/09 at 06:46 PM

quote:
Originally posted by sebastiaan
Right, i see you are running fuel only. I trust you've got the coil negative side connected to the MS. Is there some other possible pick-up point on the HH dizzy tat might be suitable and less noisy?

If you have a schematic of the dizzy, please post it, so we can have a look!


Theres bugger all to it to be honest.

A positive feed which is taken from the +ve side of coil. And a trigger wire which goes to the neg side and to which my MS is connected for the rpm input. The whole system grounds through the dizzy body. Tried a redundant earth on it with no difference.


sebastiaan - 15/4/09 at 07:20 PM

Has it got a seperate electronics box, or is everything contained in the dizzy itself?

I expect you are getting false triggers on coil ringing, but cannot be sure. You'll need a scope (and a knowledgeable operator) to know for sure.


David Jenkins - 15/4/09 at 07:24 PM

David,

Is the shaft a good fit in the dizzy, or does it rattle around?

I'm wondering whether if it's flapping around at speed and messing up the timing.


flak monkey - 15/4/09 at 07:25 PM

Its a new dizzy and is all tight. I had it out last week to check. Its one of the first things I did after starting to think it wasnt the MS causing the problem.


rusty nuts - 15/4/09 at 07:29 PM

David , if your ecu has 2 coil drivers do you need to run an Edis unit? can you just wire up and fit a coil pack off something like a Mondeo or Focus? Your lucky , my car developed problems on the Tuesday before Stoneleigh a couple of years ago , found the cause about 10.30pm on the Friday. The new TPS I had fitted was faulty , had to use another car to go.


turbodisplay - 15/4/09 at 07:33 PM

Its contact bounce.

The points at a certain speed bounce so it makes more than one on/off transition. So instead of one pulse many occur.
It then seems the engine is running faster than it is. A low pass filter using a resistor/ capacitor combo may filter this bounce. another possibliity it using a hall effect sensor to drive the rpm signals.

Darren


flak monkey - 15/4/09 at 07:34 PM

quote:
Originally posted by turbodisplay
Its contact bounce.

The points at a certain speed bounce so it makes more than one on/off transition. So instead of one pulse many occur.
It then seems the engine is running faster than it is. A low pass filter using a resistor/ capacitor combo may filter this bounce. another possibliity it using a hall effect sensor to drive the rpm signals.

Darren


Theres no points to bounce!


flak monkey - 15/4/09 at 07:36 PM

quote:
Originally posted by rusty nuts
David , if your ecu has 2 coil drivers do you need to run an Edis unit? can you just wire up and fit a coil pack off something like a Mondeo or Focus? Your lucky , my car developed problems on the Tuesday before Stoneleigh a couple of years ago , found the cause about 10.30pm on the Friday. The new TPS I had fitted was faulty , had to use another car to go.


My concern is over their reliability. I might give it a go and see if I can make it work with the coil drivers which are built in. The dwell settings cause me some concern too as I havent a clue!

I will have to pull my ECU out and figure out what internal stuff needs doing to use the coil drivers. I think I just need to put the input circuit back to how it should be then I will be sorted!

David


melly-g - 15/4/09 at 07:37 PM

david
I've got a couple of spare dizzy's you could borrow to see if this helps if you haven't already tried that!

Richard.


flak monkey - 15/4/09 at 07:39 PM

quote:
Originally posted by melly-g
david
I've got a couple of spare dizzy's you could borrow to see if this helps if you haven't already tried that!

Richard.


Hi Richard, that would be awsome if I could borrow one! If that cures the problem, not only does it pin point my problem so I can approach H&H and say there is something wrong with the dizzy, but it also means that I can have a driveable car again! Then I may just live with the performance hit for stoneleigh and then fiddle with the spark afterwards. A learning experience for the duratec!


mookaloid - 15/4/09 at 07:45 PM

Is the coil matched to the H&H dizzy? There are different coils for electronic ignition and points - maybe ask H&H if the one you are using is compatible?

good luck with it mate


flak monkey - 15/4/09 at 07:48 PM

Coil and dizzy were both supplied by H&H so I assume they match

I know I'll fix it. And I think the way forward is to try a std dizzy, knowing that it will cause issues of its own by not allowing enough idle advance and getting points bounce at high rpm just to eliminate that side of the problem.

If that cures it then speak to H&H about fixing my rather expensive dizzy!

In the mean time I will have a play with edis/coil drivers and go spark as well with the MS.

David


gregs - 15/4/09 at 07:52 PM

quote:
Originally posted by flak monkey
quote:
Originally posted by rusty nuts
David , if your ecu has 2 coil drivers do you need to run an Edis unit? can you just wire up and fit a coil pack off something like a Mondeo or Focus? Your lucky , my car developed problems on the Tuesday before Stoneleigh a couple of years ago , found the cause about 10.30pm on the Friday. The new TPS I had fitted was faulty , had to use another car to go.


My concern is over their reliability. I might give it a go and see if I can make it work with the coil drivers which are built in. The dwell settings cause me some concern too as I havent a clue!

I will have to pull my ECU out and figure out what internal stuff needs doing to use the coil drivers. I think I just need to put the input circuit back to how it should be then I will be sorted!

David


Have a looksie here for dwell info http://www.extraefi.co.uk/dwell.htm


Lars - 15/4/09 at 07:55 PM

I can tell you the changes I made for EDIS, but I built from scratch using MS1 v3, so not sure it would be much help.


Lars - 15/4/09 at 08:01 PM

Here they are (seems I saved the website)


http://www.msextra.com/manuals/MS_Extra_Ignition_Hardware_Manual.htm#edis

Not sure if you have seen that before, but it worked for me
Its part of the msextra manual


mookaloid - 15/4/09 at 08:03 PM

quote:
Originally posted by flak monkey
Coil and dizzy were both supplied by H&H so I assume they match




Fair enough


jacko - 15/4/09 at 08:44 PM

I have not read all the posts but could it be a duf spark plug breaking down over 3500rpm


flak monkey - 15/4/09 at 08:58 PM

quote:
Originally posted by jacko
I have not read all the posts but could it be a duf spark plug breaking down over 3500rpm


They are a new set, but I could always try another set just to check I guess!


mr henderson - 15/4/09 at 09:27 PM

One thing I've learned over the years is that when difficult to rtrace problems arise you must check EVERYTHING, and take nothing for granted.


Years ago I had a car that would stop after it had been running for a while. Classic overheating issue, probably something in the ignition circuitry breaking down when it was hot.

Turned out in the end to be a bit of crud in the float chamber, every now and then it would block the fuelway into the carburettor. Then, when the car had been stopped for a while it would come out again.

Check everything

John


flak monkey - 16/4/09 at 04:45 PM

OK, just changed the plugs and no difference.

So the list of tried things is now:

New dizzy cap and rotor arm
New plug leads
2 new sets of plugs
Redundant earthing of distributor
Rewiring dizzy trigger and power cables independantly and together
Tweaked internals of megasquirt as suggested by several people
Checked all earths and power feeds to all ignition system

All of which is to no avail.

Trying a points dizzy tomorrow. If that doesnt fix it the only ignition system part which wont have been changed is the coil. (Worth trying?).

David

PS anyone need a set of pinto plugs? Only run for 5 mins? Lol

[Edited on 16/4/09 by flak monkey]


jase380 - 17/4/09 at 08:14 PM

If you can get to west yorks, i've just bought an mk with a 2.1 pinto on a single 48 dellorto carb, you can try the carb or any other bits that might help.


Staple balls - 17/4/09 at 08:20 PM

quote:
Originally posted by flak monkey

PS anyone need a set of pinto plugs? Only run for 5 mins? Lol


I'll take them, u2u me


flak monkey - 17/4/09 at 08:45 PM

Tried a different dizy (std points) today, also had to change coil as dizzy didnt seem to drive the other coil.

Interestingly problem is now worse, rpm skips about a bit at idle too (maybe up to +500rpm). Refitted H&H dizzy and its the same. Not yet changed coils back though.

The only thing I didnt do was reconnect the suppressor capacitor to the coil, so thats top of the list tomorrow/sunday.

So I dont think there is anything wrong with my dizzy or original coil. So time to start looking elsewhere again.

Kind of working on both trying to get the parts to change to MS spark and fixing the issue I have now. I just want to understand what the problem is!

David


brianthemagical - 17/4/09 at 09:28 PM

I've had a word with some peeps, and the consensus seems to be interfearence between the coil and the MS/Tacho.


flak monkey - 18/4/09 at 08:41 AM

quote:
Originally posted by brianthemagical
I've had a word with some peeps, and the consensus seems to be interfearence between the coil and the MS/Tacho.


Thanks for that. Having seen the results of changing the coils and dizzys this seems the most likely reason. Not sure how to go about solving it, but there we are!


brianthemagical - 18/4/09 at 09:41 AM

You mention reconnecting the supressor, did you have any kind of surpressor with the electronic dizzy? What kind of wiring are you using? Does it pass by any thing that might be high current, maybe the HT leads. I know it sounds patronising, but just incase like.


flak monkey - 18/4/09 at 04:32 PM

It did have a supressor yes, i just hadn't reconnected it the last time I tried it.

Just had the car out for a spin and the RPM signal looks worse than ever on the dash, however its now rock steady in the MS so the car drives OK at least.

All thats changed is I have changed the coil to a bog std one from a capri and tweaked the circuit again in the MS unit. Everything else is exactly as it was when I had the problem.

I am tempted now to leave it well alone until after stoneleigh!

David

[Edited on 19/4/09 by flak monkey]


ss1turbo - 19/4/09 at 07:59 AM

Try a resistor in the MS trigger line (from the coil -ve) - i've heard it can help with "over-sensitive" triggering.