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Where has my gear gone?
moorem99 - 9/3/11 at 09:26 PM

HELP!!!! anyone please.....

OK - I was foolish. I bought a second hand "Type 9" box that had recently been taken from a Sierra. It is a rebuild unit (from Ford) and at the time - very presentable.

This is a short input shaft box.

This was some time ago (5 years) and I have only just got round to putting the speedo in to get it on the road this year.

The speedo drive was not working so:
Found and fitted a second hand speedo - no movement
Fitten new speedo cable - no drive to the speedo head
Fitted new Speedo Drive Gear - no drive to speedo head

This seems strange because I removed a stub of an old speedo cable that had been cut off when I fitted the gearbox.

At this time I put my finger in the hole where the plastic Speedo Drive Gear goes. Can you imagine my surprise to find that I cannot find the speedo drive gear on the output shaft!!!!

Anyone any idea where it may have gone?


blakep82 - 9/3/11 at 09:31 PM

my guess would be it was never there since before you bought it, and the bit of cable cut off was just there to plug a hole


jacko - 9/3/11 at 09:36 PM

Some one has removed it
you take the plug out the opposite side to where the drive goes to fit a new one

Where in the world are you

[Edited on 9/3/11 by jacko]


moorem99 - 9/3/11 at 09:45 PM

You may have just confirmed my darkest fears...

Well I replaced the small plastic gear - I noted that when I removed it that it as rubbing on something - I presume to be the output shaft.

Is it possible that the worm drive gear has shifted along the output shaft?

I suppose its back to an electronic speedo from ETB or something now...


moorem99 - 9/3/11 at 09:58 PM

I can't imagine anyone rebuilding a box only to leave out the speedo worm drive gear from the output shaft.

Oh - by the way - I'm in Brentwood - Essex.

Thanks very much for your comments

Martin


stevec - 9/3/11 at 10:09 PM

The gear on the mainshaft is a interference fit. If it has been taken on and off a few times it is possible for it to move on the shaft and dissapear. Or as said it may have been left off as I did with mine because I was using a speedo with a sensor on the driveshafts.

Steve.


moorem99 - 9/3/11 at 10:39 PM

Thanks Steve.

I'm now considering either taking the gearbox out or fitting an ETB speedo with the sensor on the diff.

Regards

Martin