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Intimate knowledge of ZX12 Gear Selector switch ?
Tris - 13/4/11 at 02:05 PM

Hello All,

I am trying to figure out the finer details of the ZX12's gear selector switch (mines an A1 model).

The ZX12 has what looked like a rotary switch to ground built into the gear box, and i am trying to come up with a solution to convert this into a single analogue feed to my dash (ie 1v for 1st gear, 2v for second ect).

Looking at the service manual, it looked like it was just a simple switch to ground, grounding one of 7 pins depending on what gear i am in. Closer inspection indicates that there's something else going on,does anyone know any detail ?

The problem i have is that without the car moving, its impossible to get the engine into any gear other than neutral and first.
Currently the Neutral wire (Light Green) goes to <1v when in gear, and then 12v when 1st gear gets selected. Interestingly, the 1st gear wire (Green/red) remains at 5v, as do all of the other wires.

Can anyone help me out understanding what wire does what as you go up through the gears ?

Cheers and Thanks
Tris


afj - 13/4/11 at 02:08 PM

try a google search for the kawasaki positive neutral finder


belgian2b - 13/4/11 at 04:10 PM

Hello,

give alook at this website :

http://www.angelfire.com/wa3/r.miklos/shiftindicator/gearindicator.htm


he explains how to build your own gear indicator.

i made it and it works.

Gerardo


rf900rush - 13/4/11 at 04:57 PM

Good link here for early zx12r ecu hacking

Internal diagram of a Gearselector section of the ECU

LINKY

And more ECU info here LINKY

.


Tris - 13/4/11 at 08:49 PM

Thanks for all the replies - i was right initially when i thought it was a straight rotary switch to ground - after just taking mine out of the engine it looks like its worn and some contacts are no longer working.

Hay ho, will try and find a replacement and give it another go

Cheers
Tris