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Pinto Exhaust manifold stud sheared off
ed_crouch - 4/5/06 at 08:35 PM

Knackers!!

Its one of three studs that hold the downpipe onto the manifold.

do these studs screw in?? Basically ive sheared one off, and will probably drill it out and use a stud extractor. That is assuming they screw in in the first place. Do they??

Ta.

Ed.

[Edited on 4/5/06 by ed_crouch]


ch1ll1 - 4/5/06 at 08:48 PM

yes they do !

if you can get it out !


RichardK - 4/5/06 at 08:49 PM

Yes they do screw in, I got mine from this guy on ebay, item number 8060963173 I converted my inlet manifold to studs at the same time.

Regards

Rich


rusty nuts - 4/5/06 at 09:00 PM

It may be possible to weld a nut to the remains of the studusing a high setting on the welder . The heat from welding and being able to use a spanner oftem gets broken studs out . If the nut rings off try another . Works with siezed and rounded brake bleed nipples as well


ed_crouch - 4/5/06 at 09:04 PM

Thanks, chaps.

Thinks I will try drilling it out given my lack of welder, but that is also a good thought, Rusty!

It wont be the first time: I had to drill out a knackered wheel bolt on the Missis's Polo the other day. Crap quality locking wheel bolts!

Taking a half inch drillbit to her alloys was a mildly scary thing to do!

Ed.


rusty nuts - 4/5/06 at 09:10 PM

Little tip if you haven't got your zuess chart . Use the largest drill bit that will fit through a correct size nut . Think someone once posted saying to deduct the pitch from the diameter of the stud for the correct drill size HTH


nitram38 - 4/5/06 at 09:33 PM

Some good advice......NEVER DRILL OUT A STUD AND USE EXTRACTERS!
I have never known this method to work and the extractors always snap. You are then left with a hardened extractor that cannot be drilled.
Either weld on top of the stud then weld a bar at 45-90 degrees (the heat will also help to losen it) to unscrew it, or take it to someone who can get the manifold cherry red with oxy.


mark chandler - 4/5/06 at 10:30 PM

I,ll second that, extractors are the devils weapons, all they do is expand the remains and snap..... If you have some get a big hammer and smash them to pieces, it will save you venting your fury as they damage something valueable at a later stage.


Peteff - 4/5/06 at 10:43 PM

Start with a small drill and work up in size till you get close then use a tap when you get to the actual tap size. it'll probably fall out like a spring by then.


zetec7 - 5/5/06 at 12:18 AM

I have to agree on the extractors - once you've broken one off in there, you're done. They're harder than any drill. If you DO want to use one, use the ones that are square in cross-section - they're spring tempered, and can twist some without breaking. My fave technique, though, is to use LOTS OF HEAT. Oxy-acetylene, heat to dull red, and twist it out. Has never failed me yet (but don't rty it in ally).