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It Runs!!!
A Badger - 14/10/03 at 06:04 PM

After finally completing the small list of task the wife demanded before working on the car (Build deck in garden, remove and lay 60 sqm of turf, dig out and concrete drive - little things) I've finally had some time to work on the car.

Thanks to a new starter motor (supplied by Ned - Thanks) and a bit a quick wiring - she starts and runs quite nicely. Even managed to drive it out of the garage.

Better get the rest of it sorted now..

Andrew


Jon Ison - 14/10/03 at 07:00 PM


A Badger - 14/10/03 at 07:12 PM

Bugger!!

Just gone in the garage, the car now sits in a pool of water!!

It's a bit strange that the water seems to be coming from the front of the bellhousing. It can't find any leaks from hoses that may be tracking down to there.

It's odd as considering the way the water is pooling the front of the engine is slightly lower than the back.

Didn't leak when running though???

Any thoughts?

Andrew


theconrodkid - 14/10/03 at 07:37 PM

there is a core plug within the bell housing,engine out time me thinks


A Badger - 14/10/03 at 08:04 PM

Bugger!!

Looks to be the case as the water is dripping from the inside face of the flywheel.

Andrew


theconrodkid - 14/10/03 at 08:07 PM

might as well replace the lot if ya gota take it out again


A Badger - 14/10/03 at 08:10 PM

They have been replaced. The car was bought part finished. Looks like one of them wasn't put back correctly.


theconrodkid - 14/10/03 at 08:15 PM

DOH


A Badger - 14/10/03 at 08:21 PM

Where is the rear core plug located? I've looked in both the Cortina and Sierra Manuals but can't see it mentioned.


stephen_gusterson - 14/10/03 at 09:16 PM

whoa.....must be a major sympathy time

conrod always ends his post like this normally


Northy - 14/10/03 at 09:36 PM

Proper bastard.

Unlucky there fella.


jollygreengiant - 14/10/03 at 10:34 PM

quote:
Originally posted by A Badger
Where is the rear core plug located? I've looked in both the Cortina and Sierra Manuals but can't see it mentioned.


Engine out, remove clutch, remove flywheel and hey presto ------- core plug revealed..................... Sorry dude.


Enjoy.


ned - 15/10/03 at 08:53 AM

glad the starter was the right one etc, sorry to hear its an engine out job to sort the leak though...

Ned.


Mark H - 15/10/03 at 09:18 AM

It's easier to take the engine out the second time, mate (similar experience!)

Still a tw@ though


locoboy - 15/10/03 at 09:51 AM

i had a slight amount of water come out of the bell housing a while back, i assumed it was condensation or something, only a puddle the size of a 10p piece when i jacked the car up from the front.

It has never leaked again to my knowledge, i guess that may have been the core plug too.


Peteff - 15/10/03 at 10:57 AM

Stick some radweld in it till you feel like doing it if the core plug is new and it's not perforated. It's a bit of a bugger when you have to go to all that trouble to replace something that costs about 30p.
Worth a try as a temporary measure if you're not on the road yet.

yours, Pete.

P.S. don't do it if you have a heater fitted as it gobs up the matrix.


David Jenkins - 15/10/03 at 11:29 AM

quote:
Originally posted by Peteff
Stick some radweld in it till you feel like doing it if the core plug is new and it's not perforated.


If I did that I'd be permanently worried that the leak was due to the core plug coming out of its hole, rather than just a leak round its edge.

It's a total PITA, but I'd want to take the engine and be absolutely sure that it's correctly fitted.

Good luck!

David


A Badger - 15/10/03 at 11:34 AM

Thanks for all the input.

Looks like the core plug is the only viable reason for the leak in that area, that or a cracked block.

There's room to get the engine out and leave the gearbox so it shouldn't be that awful a job. Anybody got any good tips for getting the old plug out, do they have an inernal lip that can be used to lever them out?

It's all a bit of a pitty as the engine has had new bearings and a good overhaul (aledgedly) and did sound quite sweet and was very smooth..

Andrew


theconrodkid - 15/10/03 at 03:09 PM

i normally put a hole in plug with a sharp pointy thing and lever it out,put some sealer on t new one and tap it in with a socket that fits nice in t plug


timf - 15/10/03 at 03:15 PM

quote:
Originally posted by theconrodkid
tap it in with a socket that fits nice in t plug

having seen a block with a socket sticing out of the side due to the person using an exact fit for the core plug before it was put in as the sides 'curl' inwards as its hammered in make sure its one thats slightly smaller else you wont get the flywheel back on or the socket out of the block.


D Beddows - 15/10/03 at 10:30 PM

Core plugs? BIG flat screwdriver on one side and a big hammer behind it - then pull it out with a decent set of pliers or mole grips if it's reluctant, that's the pro way DON'T drill holes in it and try pulling it out, you usualy end up with a jagged mess and a ring of metal that'll take you about an hour to get out rather than the 2 minutes it should take