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Author: Subject: Engine still runs on, sometime never stops!!
Krismc

posted on 31/3/11 at 02:08 PM Reply With Quote
Engine still runs on, sometime never stops!!

My car still runs on when i switch off, this seems to be residual energy from alternator keeping ecu alive until ignition live wire drops too below 10v, I cannot cure fault by adding a diode too the charge light, a) the light doesn't work when I do this and b) the alt doesn't start charging as I need the 12v ignition live to excite the alternator.


I cant work out that why when I switch off the ignition live gradually reduces and doesnt just switch off, any ideas, 40hrs in this garage this weak and I'm beat,

I have removed the bright6, and off the instruments and ive removed everything i can including fuses and relays for lights, fan, repeaters etc.

Could my main harness be wired incorrectly too the alternator and starter, could i have a faulty ignition or something else?





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flibble

posted on 31/3/11 at 02:10 PM Reply With Quote
Can you not use a relay to cut off the alternator supply when the ignition is switched off?
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blakep82

posted on 31/3/11 at 02:13 PM Reply With Quote
what ignition is it? toggle switch to the +ve feed to the ignition system? not ideal i know, but looks cool when you have to flick loads of switches before starting





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Krismc

posted on 31/3/11 at 02:15 PM Reply With Quote
quote:
Originally posted by flibble
Can you not use a relay to cut off the alternator supply when the ignition is switched off?



Would it not latch its self closed, and id need a big relay on the alt wiring it must pull a few amps?

id rather cure the fault if i could





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Krismc

posted on 31/3/11 at 02:20 PM Reply With Quote
quote:
Originally posted by blakep82
what ignition is it? toggle switch to the +ve feed to the ignition system? not ideal i know, but looks cool when you have to flick loads of switches before starting



Sierra ignition switch, i think even with a toggle on ignition id get the same residual alternator voltage powering the ecu.





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Chippy

posted on 31/3/11 at 02:33 PM Reply With Quote
quote:
Originally posted by Krismc
My car still runs on when i switch off, this seems to be residual energy from alternator keeping ecu alive until ignition live wire drops too below 10v, I cannot cure fault by adding a diode too the charge light, a) the light doesn't work when I do this and b) the alt doesn't start charging as I need the 12v ignition live to excite the alternator.

Sounds to me as if you have the diode the wrong way round, it needs to let the current flow one way and not the other. IMHO Ray





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daviep

posted on 31/3/11 at 02:34 PM Reply With Quote
Did you try it with a conventional bulb instead of being wired through the bright6?

I would suggest regarding the diode that either you soldered it in the wrong way round or it was kaput before you started, have you tested the diode since removing it?

You need to start testing in logical manner, changing only 1 variable at a time. I would put the car back together as it was originally then I would do in this order:-

Run a completely seperate temporary charge light using a 3w bulb straight from the battery to the alternator and confirm that this works correctly and does not run on.

I would then try hooking the temporary charge light in to the loom somewhere after the key switch, and see whether everything works ok, if does see next step, if it doesn't try using a diode which has been tested to check polarity and functionality.

I would then try running the temporary charge light from the original point which went in to the bright six

If things were still OK I would try running the temporary charge light in series with the Bright6

Davie





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Krismc

posted on 31/3/11 at 02:39 PM Reply With Quote
quote:
Originally posted by Chippy
quote:
Originally posted by Krismc
My car still runs on when i switch off, this seems to be residual energy from alternator keeping ecu alive until ignition live wire drops too below 10v, I cannot cure fault by adding a diode too the charge light, a) the light doesn't work when I do this and b) the alt doesn't start charging as I need the 12v ignition live to excite the alternator.

Sounds to me as if you have the diode the wrong way round, it needs to let the current flow one way and not the other. IMHO Ray


Tried diode both ways It doesnt start one way, and the light doesnt work at all the other way.





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Krismc

posted on 31/3/11 at 02:40 PM Reply With Quote
quote:
Originally posted by daviep
Did you try it with a conventional bulb instead of being wired through the bright6?

I would suggest regarding the diode that either you soldered it in the wrong way round or it was kaput before you started, have you tested the diode since removing it?

You need to start testing in logical manner, changing only 1 variable at a time. I would put the car back together as it was originally then I would do in this order:-

Run a completely seperate temporary charge light using a 3w bulb straight from the battery to the alternator and confirm that this works correctly and does not run on.

I would then try hooking the temporary charge light in to the loom somewhere after the key switch, and see whether everything works ok, if does see next step, if it doesn't try using a diode which has been tested to check polarity and functionality.

I would then try running the temporary charge light from the original point which went in to the bright six

If things were still OK I would try running the temporary charge light in series with the Bright6

Davie

Ive been gradually removing things then testing and trying and it still runs on.......


I removed all the bright six and wired in a warning bulb from halfords which is 28Ohms cold (approx 5w), car still ran on so ive ended up removing absolutly every dial and guage wire now ive just got the main empty loom plugs coming from the car (ie not plug into anything)

The ECU and the 5w Charge warning light are only things connected, I have noticed the ignition live panel warning lights feed (green wire) and the ecu ignition live feed (green wire) are both fed from same fuse.


[Edited on 31/3/11 by Krismc]





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tomgregory2000

posted on 31/3/11 at 02:43 PM Reply With Quote
quote:
Originally posted by Chippy
Sounds to me as if you have the diode the wrong way round, it needs to let the current flow one way and not the other. IMHO Ray


ditto

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Krismc

posted on 31/3/11 at 02:53 PM Reply With Quote
quote:
Originally posted by tomgregory2000
quote:
Originally posted by Chippy
Sounds to me as if you have the diode the wrong way round, it needs to let the current flow one way and not the other. IMHO Ray


ditto



As discussed in another post the feed needs too go down the wire too excite the Alternator too start it, and then back up the wire once started to knock the light out so i cant put a diode in that wire either way, and before i worked that out just incase people keep saying that, and just too make sure im not going mad, ive tried a in4001, in4002 and in4004, in both directions and all diodes are working before and after trying, i tested them. but car still does the same thing.





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Chippy

posted on 31/3/11 at 02:54 PM Reply With Quote
quote:


Tried diode both ways It doesnt start one way, and the light doesnt work at all the other way.


Well if the car wont start with the diod in place I would suggest that your putting it in the wrong wire, it needs to be in the wire that feeds the alternator, try putting it after the warning light between that and the alternator, as you just need to stop it back feeding through that wire. HTH Ray
Edit to say re above post the fact that the power will push back as far as the diode will put the light out, as it wont be drawing current just making it. If that makes sense. Cheers Ray

[Edited on 31-3-11 by Chippy]





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Krismc

posted on 31/3/11 at 03:06 PM Reply With Quote
quote:
Originally posted by Chippy
quote:


Tried diode both ways It doesnt start one way, and the light doesnt work at all the other way.


Well if the car wont start with the diod in place I would suggest that your putting it in the wrong wire, it needs to be in the wire that feeds the alternator, try putting it after the warning light between that and the alternator, as you just need to stop it back feeding through that wire. HTH Ray
Edit to say re above post the fact that the power will push back as far as the diode will put the light out, as it wont be drawing current just making it. If that makes sense. Cheers Ray

[Edited on 31-3-11 by Chippy]


Ill do a drawing and mind you after removing dash, ive been put diode on the green wire before the light and not after, hmm mybees i am a dingbat.

when dash was on i tried this....



with dash off, ive tried the diode after the light both ways round, ill go try now and post answer in 45mins



[Edited on 31/3/11 by Krismc]





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lsdweb

posted on 31/3/11 at 03:37 PM Reply With Quote
What happens if you unplug the alternator?
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rachaeljf

posted on 31/3/11 at 03:49 PM Reply With Quote
It seems there is a fundamental wiring error somewhere. If it's wired correctly there should be no way the alternator can "back feed" to the ignition system. All this fitting of diodes and relays is bodgery to be frank.

I suggest you disconnect everything that isn't required to actually run the engine. That should leave you with a very simple circuit to trouble-shoot. Get that circuit sorted. If it is proved ok, add back each electrical circuit one at a time until you find the culprit.

To give you a start, bad earth connections are often the cause of "back feeding." When you see Ford Escorts driving around with weird blinking brake and indicator lights, it's a bad earth.

Cheers R

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daviep

posted on 31/3/11 at 05:04 PM Reply With Quote
Your 45 mins is up by a long way

How's it going?





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coyoteboy

posted on 31/3/11 at 05:14 PM Reply With Quote
Loom needs a re-think, methinks.
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ReMan

posted on 31/3/11 at 05:17 PM Reply With Quote
I think that you have/had 2 issues.

1 is charging light, the other is that the ignition feed is not wired properly.
As said "If it's wired correctly there should be no way the alternator can "back feed" to the ignition system".

You need to look at the basics of where this ignition feed is from.





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coyoteboy

posted on 31/3/11 at 05:33 PM Reply With Quote
Example:

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coyoteboy

posted on 31/3/11 at 05:37 PM Reply With Quote
Sorry, that was a dodgy example but I think the point is you're probably feeding your alt back in on the wrong side of the main ignition relay - i.e. it's holding its own when the link to the battery is pulled. The alt output should go through a fuse immediately back to the battery terminal, whereas the field windings should be powered by the ignition switch.




[Edited on 31/3/11 by coyoteboy]

[Edited on 31/3/11 by coyoteboy]

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Krismc

posted on 31/3/11 at 06:42 PM Reply With Quote
quote:
Originally posted by daviep
Your 45 mins is up by a long way

How's it going?


Ha ha, I decided to fibre glass when I was thinking, then got told to put up trellis in the wind, lol.

Any how I'm a dingbat, I've got 2 diodes in too stop feedback on charge, and on ecu, hey presto it works.

Not sure what is causing it, but that's saved me looking like a idiot with key in my hand, and also damaging alternators.

Worked out the reason testing was difficult was, the car was over running due to me starting and stopping, had 2 back feeds, and battery was so low it wouldn't start charge circuit.





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RichardK

posted on 31/3/11 at 07:08 PM Reply With Quote
Glad you've got it sorted, nice one.

Cheers

Rich





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Krismc

posted on 31/3/11 at 07:33 PM Reply With Quote
just need the sun too come back out sometime





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