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Author: Subject: new pistons?
theohighland

posted on 29/8/06 at 07:54 PM Reply With Quote
new pistons?

im looking to buy some new pistons, how do i know if i need std. bore, 0.5mm, 1.0mm?

any help would be greatly appreciated

cheers, Theo

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DIY Si

posted on 29/8/06 at 08:01 PM Reply With Quote
The current pistons should say on the crown what they are. If you need them due to a rebuild, it depends how big you want them.





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theohighland

posted on 29/8/06 at 09:22 PM Reply With Quote
thanks, so does that mean i could have any of the three if i wanted?

cheers, theo

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omega 24 v6

posted on 29/8/06 at 09:34 PM Reply With Quote
NO if it's already bored +.5 then you can only rebore it to the next largest size (if the bore cleans up at that) i.e. +1mm. Are you rebuilding the engine yourself?????????
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theohighland

posted on 29/8/06 at 10:09 PM Reply With Quote
well i was looking to renovate slightly and was looking on the rally design website and saw a selection of pistons and was considering replacing them myself.
Is this a bad idea?

So what your saying is you can keep going up if you want to (obviously you cant go back down)

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Chippy

posted on 29/8/06 at 10:22 PM Reply With Quote
You can only fit pistons that the engine has been bored out to accept. Why do you want to replace them, does the engine burn oil, or just a whim. If its not using oil, then just de-coke, new rings, and refit. Spend the money on go faster bits. ATB Ray.
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theohighland

posted on 29/8/06 at 10:44 PM Reply With Quote
well i was looking to recon it but i am using a dohc so cant really tune it all that much, so thought i'd do my best to get it run at its best
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rusty nuts

posted on 30/8/06 at 05:44 AM Reply With Quote
Check out the price of parts before you strip the engine. You may decide it's not going to be "locost"
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mcerd1

posted on 30/8/06 at 08:33 AM Reply With Quote
If you do decide to strip the bottom end you'll need to:

- measure the bores and check for wear and roundness (they can become oval with time) - you'll need at least an internal micrometer to do this

- if the sizes are within the tolerances (you'll find these in the Haynes book) you can just get new pistons of the correct size (i.e. to match the bore size)
you might find that the old pistons are fine too - in which case you'll only need rings

-important- If you don't get it re-bored you'll need to borrow a ridge reamer and remove any small lip around the top of the bores before fitting the new pistons

-if they are worn or oval you'll need a re-bore, a decent engine builder will charge about £50 for this and tell you what pistons you need (a reputable builder would also measure the bores and tell you what needed done - if anything)

btw - the same logic applies to the crank (which may need re-ground another £50) as you'll need new bearing for it as a minimum

also you'll need a complete set of gaskets and seals

-Robert

[Edited on 30/8/06 by mcerd1]

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James

posted on 30/8/06 at 11:16 AM Reply With Quote
quote:
Originally posted by rusty nuts
Check out the price of parts before you strip the engine. You may decide it's not going to be "locost"


I'd agree.

I would have thought that for the cost of rebuilding the DOHC (assuming you mean the Sierra one) then you could get a Zetec in there.
More power and lighter too.

HTH,
James





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Chippy

posted on 30/8/06 at 09:17 PM Reply With Quote
To give you an idea of DOHC parts prices, I fitted a new set of drybollick followers to my Misses's Granny, (four years ago), £12.50 + VAT EACH, and there are eight of the little b*****d's. Not a cheap motor to overhaul. Ray
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MikeRJ

posted on 30/8/06 at 10:14 PM Reply With Quote
quote:
Originally posted by Chippy
To give you an idea of DOHC parts prices, I fitted a new set of drybollick followers to my Misses's Granny, (four years ago), £12.50 + VAT EACH, and there are eight of the little b*****d's. Not a cheap motor to overhaul. Ray


That's pretty much the same price as Vauxhall wanted for 20XE followers when I had my 16vGTE years ago, and there are 16 of them!

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02GF74

posted on 30/8/06 at 10:35 PM Reply With Quote
quote:
Originally posted by theohighland
well i was looking to renovate slightly and was looking on the rally design website and saw a selection of pistons and was considering replacing them myself.
Is this a bad idea?

So what your saying is you can keep going up if you want to (obviously you cant go back down)


first question is do you need new pistons? measure bore as said - you can use a piston ring in the bore and use feeler guageto measurethe gap - psu it down the bore with the puston to keep it square and meaure again - if much difference, bore is out of round.


obviously you only measure the bore where the rings contact - that'll be nice and shiny & worn.

seom, if not all ngines can be reclaimed by drilling out and the fitting liners so you can put in smaller pistons - but unless very rare or had liners to sart with, would be very ££££

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Findlay234

posted on 30/8/06 at 11:08 PM Reply With Quote
Have you seen "The Worlds Fastest Indian" (brilliant film btw)

Cast your own..... LOL

http://artfulbodger.2ya.com/
http://www.backyardmetalcasting.com/

Guess munro did go through a few before he got the technique right

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