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Author: Subject: How do I cut my cables?
eznfrank

posted on 2/4/10 at 06:44 PM Reply With Quote
How do I cut my cables?

I've trimmed the outer sheath but I'm struggling to cut the cable without splaying it and it needs to be right. How am I best cutting it?

Cheers

Ez

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prawnabie

posted on 2/4/10 at 06:46 PM Reply With Quote
solder it then cut it
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Paul TigerB6

posted on 2/4/10 at 06:49 PM Reply With Quote
as above - run some solder into the section to be cut (not just coating the outside - need to get plenty of heat into the cable so it runs in when you apply the solder)
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Peteff

posted on 2/4/10 at 06:54 PM Reply With Quote
I have a pair of Knippex end cutters which make a perfect job of cutting Bowden cables with no special preparations at all. Take them to a pushbike shop and they will use something like this to do it.





yours, Pete

I went into the RSPCA office the other day. It was so small you could hardly swing a cat in there.

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jack_t

posted on 2/4/10 at 06:57 PM Reply With Quote
wrap electricians tape round it then hit it in the middle with a sharp chisel






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RichardK

posted on 2/4/10 at 07:00 PM Reply With Quote
Wrap insulating tape around it tightly and cut quickly with the grinder with a thin cutting disk in. Works well for me.

Cheers

Rich





Gallery updated 11/01/2011

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daviep

posted on 2/4/10 at 07:00 PM Reply With Quote
I use a thin disc in the angle grinder.

Davie

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mark chandler

posted on 2/4/10 at 07:02 PM Reply With Quote
Sharp chisel, big hammer as anvil, slightly smaller one to hit with
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flak monkey

posted on 2/4/10 at 08:21 PM Reply With Quote
I use side cutters....just make sure they are decent ones with hardened blades and they are sharp.





Sera

http://www.motosera.com

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coozer

posted on 2/4/10 at 08:23 PM Reply With Quote
As said...

Sharp wood chisel and a heavy whack with a hammer.

Seal the end with a 400° soldering iron.





1972 V8 Jago

1980 Z750

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MakeEverything

posted on 2/4/10 at 08:54 PM Reply With Quote
Look for someCable Shears. They have circular Jaws and will cut it round, not flat like sidecutters. I must admit, ive not had problems with sidecutters before either. Make sure they are sharp, and use the tips of the jaw, not the base.





Kindest Regards,
Richard.

...You can make it foolProof, but youll never make it Idiot Proof!...

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smart51

posted on 2/4/10 at 09:09 PM Reply With Quote
Use your welder. Max current. A quick blast will melt it through. It'll cauterise the end too.






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SeaBass

posted on 2/4/10 at 09:27 PM Reply With Quote
quote:
Originally posted by coozer
Sharp wood chisel


Tool abuser! You mean a sharp cold chisel?

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Andi

posted on 2/4/10 at 09:53 PM Reply With Quote
I use sharp chisel after melting heat shrink onto the cable
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gazza285

posted on 2/4/10 at 10:13 PM Reply With Quote
While you are at the bike shop watching them cut the cable with all of the above ask them for some of the crimp-on ends, these will stop the end from fraying, and cover the sharp ends.





DO NOT PUT ON KNOB OR BOLLOCKS!

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zetec mike

posted on 2/4/10 at 11:04 PM Reply With Quote
Or if you know a RAC or AA patrol they will have the correct cable shears.
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LBMEFM

posted on 3/4/10 at 05:14 AM Reply With Quote
Sounds all very confusing, just go to a tool shop and buy some Rolson cable cutters, perfect cut everytime and simple. Barry
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