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Author: Subject: steel vs aluminum inlet manifold
oadamo

posted on 23/8/10 at 12:11 PM Reply With Quote
steel vs aluminum inlet manifold

ive seen a lot of custom manifolds made from aluminum on turbo motors but what is the real benifits vs steel. i no theres the weight factor but i would of thought you could use a thin gauge steel vs 3-4mm aluminum and the weight would be about the same. but then theres the heat factor ?? is there any real problem.
is there anyone on here running a steel inlet are you seeing any problems.
adam

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Howlor

posted on 23/8/10 at 12:40 PM Reply With Quote
Alot of OE engines run a plastic manifold so I would have thought that heat was no issue.

Steve

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02GF74

posted on 23/8/10 at 01:02 PM Reply With Quote
only reason I can think of is that maybe corrosion (read rust), if using mild steel, may be an issue.

air contains moisture (read water) so given enough time, will corrode the surface.






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coozer

posted on 23/8/10 at 01:07 PM Reply With Quote
I would say its just much easier for the home builder to fab up something out of steel. Not every one has a tig for welding ali...





1972 V8 Jago

1980 Z750

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omega0684

posted on 23/8/10 at 01:43 PM Reply With Quote
have you ever tried porting steel!

Cast ali and then port to match inlets for more efficient breathability i say





I love Pinto's, even if i did get mine from P&O!

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Bluemoon

posted on 23/8/10 at 03:12 PM Reply With Quote
quote:
Originally posted by omega0684
have you ever tried porting steel!

Cast ali and then port to match inlets for more efficient breathability i say


True but you would fabricate it nothing to stop you matching up the ports by design, all be it more difficult.

The ones I have seen (ali or steel) are just pipes welded to a plates..

Casting a ali inlet at home is not that DIY an approach (it could be done but would be a lot of efffort, you would have to make your own forge! but you would also need a mill to finish it off!).

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tonym

posted on 23/8/10 at 03:53 PM Reply With Quote
Icing up can be a problem with steel.
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trikerneil

posted on 23/8/10 at 06:26 PM Reply With Quote
quote:
Originally posted by tonym
Icing up can be a problem with steel.


Any idea why?

I'm halfway through a steel inlet manifold build myself

Neil





ACE Cafe - Just say No.

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Bluemoon

posted on 24/8/10 at 12:28 PM Reply With Quote
quote:
Originally posted by trikerneil
quote:
Originally posted by tonym
Icing up can be a problem with steel.


Any idea why?

I'm halfway through a steel inlet manifold build myself

Neil


Ali is a much better conductor (i.e. it will be heated by the head I guess). If you had a problem I suppose you could wrap some 8mm micro bore pipe into the cooling system to warm them up a bit maybe with a valve so you can set the amount of extra heat (in fact a electric fiesta heater valve would be perfect, you could have a switch on the dash)?

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lotusmadandy

posted on 24/8/10 at 02:29 PM Reply With Quote
I have been running a steel inlet for 2 years now with zx9r carbs and have no corrosion heat or icing problems.

Andy






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rusty nuts

posted on 24/8/10 at 06:19 PM Reply With Quote
I made my inlet manifold from a piece of 12 mm ally plate and off cuts that I already had . Cutting to shape was easy using a woodworking coping saw and plenty of cutting fluid
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FASTdan

posted on 25/8/10 at 09:04 AM Reply With Quote
I have experienced massive icing on stainless steel inlet (pinto on ZX9's). Mid winter, there was literally a frost coating the headers - quite unbelievable to see.

Whereas as has been mentioned alu soaks up heat far better and retains it for much longer.

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Bluemoon

posted on 25/8/10 at 12:43 PM Reply With Quote
quote:
Originally posted by FASTdan
I have experienced massive icing on stainless steel inlet (pinto on ZX9's).



... And stainless steel is a worse conductor than steel so icing would be worse still.

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