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Author: Subject: Water take off broken in crossflow manifold - how to get thread out?
Chris_G

posted on 13/4/06 at 09:23 AM Reply With Quote
Water take off broken in crossflow manifold - how to get thread out?

I recently sold some Webers on a Xflow manifold and they have arrived at the buyers with the water take off snapped off leaving the threaded part in the manifold. Does anyone have any ideas as to how this could be removed?

Cheers
Chris





Now finished! Xflow-Zetec swap with GSXR TB's and Megasquirt.

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Browser

posted on 13/4/06 at 09:29 AM Reply With Quote
I presume it is a threaded stub pipe? Drill & re-tap or drill & weld/glue in a replacement.






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02GF74

posted on 13/4/06 at 09:41 AM Reply With Quote
is there any of the stub sticking out? if there is, cut a slot of a *big* screwdriver and heat up; the alloy will expand more than the steel(?) to release it. Otherwise drill out and pick out the remainng threads. It if you can, hacksaw down the cnetre and saw into the side but not into the manifold - that may wekain its old; if done in 2 places, then hjammer the two halves inwards, again to loose the grip.

workst case, drill out completely, retap; it sould be possible to rebuilt it with lumiweld if it goes banana shaped.

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Chris_G

posted on 13/4/06 at 09:59 AM Reply With Quote
Thanks guys, I will email a link to this page to Brian, who bought the Carbs and hopefully he will gain some inspiration from here.

Thanks again,
Chris





Now finished! Xflow-Zetec swap with GSXR TB's and Megasquirt.

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owelly

posted on 13/4/06 at 10:15 AM Reply With Quote
If it is a steel piece that is left in the fannimould, weld a bolt to it and unscrew it. If it is brass or copper, rough up the inside and glue a bolt into it, then unscrew. II don't think Easy-outs would work as they will expand the bit that is left, making it harder to get out) and then snap off!!





http://www.ppcmag.co.uk

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Chris_G

posted on 13/4/06 at 10:25 AM Reply With Quote
I'm pretty sure the take off is aluminium and looks like THIS. I have not seen the damage myself but I presume that it must have snapped off below the hex part where the thread goes into the manifold.

Chris





Now finished! Xflow-Zetec swap with GSXR TB's and Megasquirt.

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nitram38

posted on 13/4/06 at 10:53 AM Reply With Quote
If it is really bad, drill the insert out, get someone to weld the hole up, redrill and tap.






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02GF74

posted on 13/4/06 at 11:40 AM Reply With Quote
quote:
Originally posted by Chris_G
I'm pretty sure the take off is aluminium and looks like THIS.



If it is like the Burton part, then that looks like zinc plated steel. I don't think I have seen aluminium water fittings, or thinking about it, aluminuiim stufff being screwed into other aluminium on cars.

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