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Author: Subject: Securing Lobro diff bolts
BenB

posted on 23/11/06 at 04:09 PM Reply With Quote
Securing Lobro diff bolts

When I built my car initially Ian @ STM was very adamant they I cleaned the new Lobro (diff) bolts with solvent first and used loads of threadlock.
I had to remove the bolts again as they clamp on my speedo trigger wheel halves



I can confirm that they were well in place, they were a complete PITA to try and get turning again...
They got a bit soiled when being removed so I gave em a good clean with a clean rag (didn't have any thinners) and yet more threadlock... But it appears I didn't do a very good job cleaning them because they've come undone. Presumably now the main problem is the threaded part of the diff being greasy (after all, I can get new diff bolts)...

Last night went for a blat round Norf London and noticed that my speedo was reading about half speed- yet I'd calibrated at SVA to within an inch of its life (or "spot on" as Mr SVA said).... Turns out most of the propshaft bolts had come undone and one of the trigger wheel halves was flapping around, hence no signal from 50% of the trigger teeth (luckily it didn't nibble the end off my sensor)...

So....... other than tightening the bolts up to FT with a load of threadlock, or maybe replacing the bolts any ideas?? Is there any way of cleaning the threaded part on the diff- I wondered about a cotton bud dipped in thinners or something...

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RazMan

posted on 23/11/06 at 04:12 PM Reply With Quote
Get some spray brake cleaner or carb cleaner - they have a good amount of whoosh to get in there.





Cheers,
Raz

When thinking outside the box doesn't work any more, it's time to build a new box

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BenB

posted on 23/11/06 at 04:36 PM Reply With Quote
Good plan- high power squirty solvent. I like it
Will try!!

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NS Dev

posted on 23/11/06 at 04:44 PM Reply With Quote
Yep, I use these on my grasser where they stand HUGE amounts of abuse, and I have heard many tales of them coming loose, but mine never have in 4 years of racing.

I use new bolts if they are undone, decent ones made by Unbrako, and I wash them in thinners before using, with just a dab of loctite on the threads, and a LIGHT smear of grease under the head nip all 6 up lightly, then torque them up, USING A TORQUE WRENCH!!! to around 49 NM. This is a touch more than the recommended torque value, but is what you will find if you do the optimum clamping force calculation longhand!

Following this, put a dab of tippex across from the head of each bolt to the outer of the cv joint. This will instantly show if they come loose in the future as the tippex will crack clearly.

Also make sure before assembling that the faces of the cv joint and the drive flange are absolutely clean and rust and grease free and have no dings in them (file any dings flush) and also use no washers with the bolts of any kind, they are much lower tensile than the bolts and will crush slightly losing clamping force!

there you go, a very technical guide to tightening 24 bolts, but then I have never had one loosen, even with a welded up diff, so it must work.

[Edited on 23/11/06 by NS Dev]





Retro RWD is the way forward...........automotive fabrication, car restoration, sheetmetal work, engine conversion retro car restoration and tuning

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BenB

posted on 23/11/06 at 04:49 PM Reply With Quote
Ahem... Yes, my torque wrench is still quite shiny....
FT all round!!! (except threaded ali e.g. sump drain bolts which I tend to be a bit kinder on)...

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NS Dev

posted on 23/11/06 at 04:52 PM Reply With Quote
sorry, just edited my post adding a few extra tips!





Retro RWD is the way forward...........automotive fabrication, car restoration, sheetmetal work, engine conversion retro car restoration and tuning

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jambojeef

posted on 23/11/06 at 06:12 PM Reply With Quote
Or drill the heads and get the lockwire out?
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craig1410

posted on 23/11/06 at 09:49 PM Reply With Quote
Quick question on this subject:

My inner lobro's had little metal plates fitted originally which went under the bolts (in pairs I think). Are these required because I'm not sure where I've put them... I will get some if they are important but thought I'd ask before going to the trouble.

Other thing to ask is what did you use to tighten them up? I managed to break a Halfords Professional allen socket (or whatever you call them) just tightening mine to 32 lb-ft. Ironically I then finished off the rest using a Screwfix hex bit stuck in a small socket. I will of course be taking my broken socket back to Halfords for replacement since it is guaranteed for life... I don't think they can complain that I was abusing it since I was using a Halfords torque wrench at the lowest setting when it broke...

Cheers,
Craig.

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NS Dev

posted on 24/11/06 at 08:31 AM Reply With Quote
Firstly, lockwire is no use whatsoever on these. It may stop them falling out but they will still come loose, so don't waste your time with trying to drill 12.9 capheads (cos you'll struggle to do that too!!!)

Next, that halfords bit must have been a freak failure, cos that is exactly what I use on mine (its done a good 15-20 lots of 24 bolts over the years! ) and has also done a set of them up to 68Nm after I incorrectly remembered the torque figure. This actually broke one of the bolts!

Take it back and get another, nowt wrong with halford pro tools, other than the unfashionable name!

Re. the little plates, I always bin them, again on numerous sets of these they have never been used by me.

[Edited on 24/11/06 by NS Dev]





Retro RWD is the way forward...........automotive fabrication, car restoration, sheetmetal work, engine conversion retro car restoration and tuning

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