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car broke stearing
beaver34 - 21/8/09 at 10:06 PM

hi guys wandering if you help me,

ill tell the story

just got in from visiting a mate, driving home after 80 miles i brake quite hard before a junction, as i did the wheels locked slightly and the steering wheel moved alot, anyway to drive the car straight ive now got to hold the wheel 90 degree's to the right, and it was really light and had no feeling to the steering, pulled over checked everthing was still there etc.... and limped home, was only 1.5miles

ive jacked the car up gave all the front end a good shake nothing is loose or wobbly,

any idea's?


beaver34 - 21/8/09 at 10:07 PM

this is the car in question, lhd quick rack normal suspension setup


blakep82 - 21/8/09 at 10:10 PM

lol sniff my diff

er, sounds a bit scary. any photos of the suspension each side itself? is it possible the steering collumn has skipped a few teeth on the rack input thingy? not sure why hard braking would cause it to skip though...


philw - 21/8/09 at 10:11 PM

quote:
Originally posted by beaver34
hi guys wandering if you help me,

ill tell the story

just got in from visiting a mate, driving home after 80 miles i brake quite hard before a junction, as i did the wheels locked slightly and the steering wheel moved alot, anyway to drive the car straight ive now got to hold the wheel 90 degree's to the right, and it was really light and had no feeling to the steering, pulled over checked everthing was still there etc.... and limped home, was only 1.5miles

ive jacked the car up gave all the front end a good shake nothing is loose or wobbly,

any idea's?


You haven't stripped the splines have you, ie: the steering wheel is tightend up

[Edited on [1250892749R0=103131p: by philw]


beaver34 - 21/8/09 at 10:12 PM

if that were the case it would pull to one side like mad, if i let go of the wheel is swerves to the left, seems strange


beaver34 - 21/8/09 at 10:14 PM

quote:
Originally posted by philw
quote:
Originally posted by beaver34
hi guys wandering if you help me,

ill tell the story

just got in from visiting a mate, driving home after 80 miles i brake quite hard before a junction, as i did the wheels locked slightly and the steering wheel moved alot, anyway to drive the car straight ive now got to hold the wheel 90 degree's to the right, and it was really light and had no feeling to the steering, pulled over checked everthing was still there etc.... and limped home, was only 1.5miles

ive jacked the car up gave all the front end a good shake nothing is loose or wobbly,

any idea's?


You haven't stripped the splines have you, ie: the steering wheel is tightend up

[Edited on [1250892749R0=103131p: by philw]


seems o.k, its a quick sierra colum with removable boss, i will check that though tommorow


blakep82 - 21/8/09 at 10:15 PM

hmm, no it wouldn't pull to the side if that was it (i don't think you mentioned it pulling)

you haven't bent the wishbones on one side or anything have you? but the tracking way out or something?


beaver34 - 21/8/09 at 10:20 PM

quote:
Originally posted by blakep82
hmm, no it wouldn't pull to the side if that was it (i don't think you mentioned it pulling)

you haven't bent the wishbones on one side or anything have you? but the tracking way out or something?


sorry must have missed that off, it looks fine it just isnt, everthing looks perfect, but was only a 10 minute check over as ill annoy the neighbours if i start whacking it now


Peteff - 21/8/09 at 10:51 PM

quote:
Originally posted by beaver34
if that were the case it would pull to one side like mad, if i let go of the wheel is swerves to the left, seems strange


It sounds more like your left calliper has seized or your wheel bearing. Jack it up and see if the left wheel turns freely before you do anything drastic.


britishtrident - 22/8/09 at 07:47 AM

Most likely cause is the the spline coupling hasn't been properly clamped, probable reason is the bolt that clamps the outer part is thread bound. Either replaced with a set screw (ie full length threaded bolt) or pack it with washers.
Used to see this quite a lot on tintops.


Richard Quinn - 22/8/09 at 07:57 AM

"ive now got to hold the wheel 90 degree's to the right, and it was really light and had no feeling to the steering" and "if I let go it swerves to the left" all sounds a bit more sinister than skipping a spline or two on the column. Check all joints, welds, bushes, ball joint etc on the NSF corner


beaver34 - 22/8/09 at 08:59 AM

wheel bearing are fine, everthing seems to work fine, no massive fault is apparant, there is no play in anything, will start stripping it down later today


rusty nuts - 22/8/09 at 10:16 AM

Might be worth giving it a short test run first , it could be the cause was a sticking caliper that has eased off overnight?


beaver34 - 22/8/09 at 11:48 AM

problem found,



at least its not that hard to fix, could have been worse though


coozer - 22/8/09 at 11:56 AM

Thats bad Another lesson on using ERW for wishbone's I would think...


James - 22/8/09 at 12:22 PM

Christ!

That's the 2nd one of these we've seen recently isn't it?

It's a Stuart Taylor wishbone? Who's was the other one?

Scary!

Cheers,
James


MikeRJ - 22/8/09 at 03:39 PM

Don't remember a bush tube splitting, but someone had one of the brackets pull of a chassis a while back.

Be interesting to see if it's split along the seam, or whether it's a crack that's propagated from the weld.

Is it just me or does the bottom wishbone tube look rather small in diameter, especially if you compare to track rod? Hard to tell in a photo I suppose.


robocog - 22/8/09 at 03:55 PM

I knew I had seen similar on here before, took some searching to find it...

http://www.locostbuilders.co.uk/viewthread.php?tid=109264

Spookily its the same side and same position!
Was yours a Mac1 as well?

ping mr_bridge -f

Regards
Rob


[Edited on 22/8/09 by robocog]


Andy S - 22/8/09 at 04:27 PM

Looks to me that the wishbone bush end is being pinched by the bracket / bolt and not allowing the wishone to pivot properly.

This will force bending moments into the tube and it will fail no matter what the material CDS ERW whatever.

Andrew


beaver34 - 22/8/09 at 04:50 PM

quote:
Originally posted by Andy S
Looks to me that the wishbone bush end is being pinched by the bracket / bolt and not allowing the wishone to pivot properly.

This will force bending moments into the tube and it will fail no matter what the material CDS ERW whatever.

Andrew


ill check the other side with the strut off and see if this is the case on the other side, thanks for the input


beaver34 - 22/8/09 at 06:29 PM

all off now,







going to take this opportunity to give the suspension a good going over,
remove it all
check everthing
grease it all up,
and refit


flak monkey - 22/8/09 at 09:05 PM

Fatigue failure due to weld, nothing to do with ERW/CDS tubing. Thats what it looks like to me anyway.

Those wishbones are a very poor design as well. Very early ones by the looks of it.


beaver34 - 22/8/09 at 09:37 PM

What other options have I got wishbone wise?


MikeRJ - 22/8/09 at 11:43 PM

quote:
Originally posted by Andy S
Looks to me that the wishbone bush end is being pinched by the bracket / bolt and not allowing the wishone to pivot properly.



Essentially too short a crush tube? That would certainly put a lot of stress on that weld.

Hadn't seen the other thread with the Mac1 before, it's lucky there have been no accidents caused by these failures.


rusty nuts - 23/8/09 at 07:15 AM

quote:
Originally posted by MikeRJ
quote:
Originally posted by Andy S
Looks to me that the wishbone bush end is being pinched by the bracket / bolt and not allowing the wishone to pivot properly.



Essentially too short a crush tube? That would certainly put a lot of stress on that weld.

Hadn't seen the other thread with the Mac1 before, it's lucky there have been no accidents caused by these failures.


There's been a lot of discussion about crush tubes on the forum , might be worth looking into? I know sorting out the crush tube issue with my car has made a huge difference to the ride although if I had to do it again I wouldn't skim the bushes .


gazza285 - 24/8/09 at 11:30 PM

Not wishing to be obtuse, but that welding is shite.


MikeRJ - 25/8/09 at 07:19 AM

quote:
Originally posted by gazza285
Not wishing to be obtuse, but that welding is shite.


It's not great, but the weld itself hasn't failed.


gazza285 - 25/8/09 at 04:25 PM

The weld hasn't failed, but you can see where the weld has undercut the bush tube, which has. Bush tube doesn't look man enough for the job either.


t.j. - 25/8/09 at 08:09 PM

Is the crack "shiny and fresh"?

I don't think such failure "pop-up"
The crack was there before if there is any rust on it.

regular checking for cracks seems wise....


beaver34 - 25/8/09 at 09:25 PM

ive got a new pair of arms coming some time this week, there are a later design, the car has had a fairly hard life been sat outside for nearly 3 years so dont think that has helped matters