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Next stupid question...what rivets?
Philbo - 29/3/03 at 05:26 PM

Looked into buying some rivets today for my book racing Locost. I know they should be 3x10mm, but does it matter if they are ali or steel? Domed, flush or blind? Or does it not matter one jot?

Sorry to ask such a nooboid question, but I don't want to make a mistake and drill out 500 rivets after the event!


Jasper - 29/3/03 at 09:00 PM

Use ali not steel, unless you've got serious wrist power.

Some use blind, I haven't. I've used countersunk in visible areas, normal in others.


wicket - 30/3/03 at 01:31 PM

Done the same as Jasper but I used blind rivets to keep the chassis tubes sealed.


eddymcclements - 31/3/03 at 11:37 AM

FWIW, I used 4mm sealed-end aluminium rivets. If you are having trouble locating suitable rivets, let me know and I'll send you some.

Eddy


Philbo - 3/4/03 at 10:00 AM

Cheers Eddy,

I need a full set (about 500 I think) and a riveter so I was going to buy them from engineeringsupplies.com. Are blind rivets the same as the sealed ones?

So I'm looking for 500 of 3x10mm blind ali rivets?

Thanks for help chaps


eddymcclements - 3/4/03 at 01:36 PM

Blind rivets means any rivet which can be fixed from one side only, because you can't get to the other side of the workpiece. Normal rivets are fitted from one side and deformed using a bucking bar and rivetting gun (usually an air-powered hammer), one one each side.

When rivetting sheet onto tube you have to use a blind rivet because you can't get inside the tube. Most people refer to them as Pop rivets, though this is actually a brand name, like everyone calls their vacuum cleaner a Hoover. Other brands you may come across are Cherry and Avex - particularly in the aircraft industry.

The reason I recommend sealed-end rivets is because many ordinary blind rivets don't produce a water-tight seal - water can get past the broken-off mandrel which remains in the rivet.

Hope this helps,

Eddy


GO - 3/4/03 at 01:50 PM

Eddy,

Got a recommended supplier for stainless sealed blind rivets??

Cheers.


eddymcclements - 3/4/03 at 02:24 PM

Some good stuff on rivets here and here.

Eddy


eddymcclements - 3/4/03 at 02:26 PM

GO,

Have a look at Primary Fasteners web site. They also offer small quantities, and can supply stainless, sealed-end, blind rivets.

You'll need strong wrists, though!

Cheers,

Eddy


Hellfire - 31/10/03 at 04:19 PM

GO,

I believe using Stainless Steel rivets on Aluminium is a bad idea... the reasons being as follows:

Stainless Steel contains a decent proportion of Nickel.
Nickel is used is batteries with another metal - often cadmium.
Nickel/Aluminium together with water ie moisture produces a charging effect.
This charging effect with microscopically erode the aluminium - known as sacrifical erosion used on ships etc.

Before you know it - the rivets will be surrounded by white powder (aluminium oxide) and panels will fall off...

I wouldn't use them!

Course... someone may know better.


James - 31/10/03 at 04:28 PM

quote:
Originally posted by eddymcclements
GO,

Have a look at Primary Fasteners web site. They also offer small quantities, and can supply stainless, sealed-end, blind rivets.

You'll need strong wrists, though!

Cheers,

Eddy


So these'd be the ones we want then?

http://www.prifast.co.uk/rivets.htm

"Closed or Sealed Type Blind Rivet"

Thanks,

James


Stu16v - 31/10/03 at 06:40 PM

quote:

This charging effect with microscopically erode the aluminium - known as sacrifical erosion used on ships etc.



Electrolysis is what would happen IIRC, and is likely to occur when ANY two metals are in close proximity.

Yup. even ali and mild steel.....


Hellfire - 31/10/03 at 09:36 PM

...probably the most suitable rivets to use would be aluminium to aluminium...


JoelP - 31/10/03 at 11:01 PM

either way the steel chassis is gonna be in contact with the aluminium, but no one has said it causes a problem on their cars. Since aluminium is fairly unreactive due to the surface coat os AlO that forms, would it be ok on a car anyway?

as it stands i cant be arsed with aluminium cos its too steep.


Stu16v - 31/10/03 at 11:14 PM

It is a problem, but not a big one, if the car is built thoughtfully, and looked after, it is not a big problem.


UncleFista - 1/11/03 at 09:04 PM

As an aside, I heartily recommend a compressor and air-powered rivet gun.
But then, I'm lazy


Hellfire - 1/11/03 at 11:16 PM

I'd second that emotion.. specially when riveting the floor! 150~200 rivets cant be wrong! Ain't that right Olive? Arg, arg, arg, arg, arg.... toot, toot!!!!

Incedentally, aluminium panel and steel chassis dont normally some into direct contact... adhesive and chassis coating seperate them... normally.


flyingkiwi - 3/11/03 at 12:21 AM

In most cases when you rivet something together regardless of whether it be ali to ali or ali to steel you will end up with some bimetalic corrosion due to the make up of the rivets. The easiest way to stop this happening is a libberal dosage of paint and some sealant as well. Problem solved.

As for forming the rivets. if you use ali one's your wrist will love you. Steel rivets are ok but unless protected will rust dead quick. If you want something in between them you can use monel rivets (cheery make them and I think you can get them from pop too) which will cut down bi metalic corrosion and form a stronger rivet than ali.

With regard to the domed or flush question, its down to personal taste as they both will work ok. A flush rivet will be flush with the surface of the panel so with a bit of filler on it you wouldn't know it's there, on the bad side you will have to countersink the rivet to get it flush and depending on the thickness of the material and the size of the rivet will determine whether you can use a flush, or countersink, rivet. In general anything over about 5mm in diameter will not work with 1.8mm ali, as the countersink will form a bigger hole.

If you want I can send you a load of different types of rivets to try. I have a large amount of both countersunk and domed pop and cherry rivets, so you can have a go at them and see what you think before forking out dosh on some rivets you don't want.

Mind you with the amount of cider I have drunk this could all be bollocks.

Give me a bell if your interested

Chris

[Edited on 3/11/03 by flyingkiwi]


Mark Allanson - 3/11/03 at 07:19 PM

We have a Luton body of a transit sized chassis cab at work - its used for storing old reuseable panels.

It is ally over a steel frame, and is held together with standard ally pops. The number plate is still on it, CCV567P. There is very little corrosion, even on the steel internals, nobody ever cleans it let alone polishes it - I am not too worried about rivets!!


Hellfire - 4/11/03 at 02:22 AM

Monel is inherantly harder and tougher than aluminium granted. One thing to bear in mind... any modifications with Monel... it is very hard when worked, (work hardening) and extremely abrasive to drill bits, that you may use to drill them out again... just a thought

End of day - 'sup to you!