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what to replace crossflow with???
MkII - 24/11/08 at 08:53 PM

i would like to replace crossflow engine in my striker. new engine must have alloy block and around 150/160 bhp.im considering toyota 4a-ge ford zetec se or honda 1.6 v-tec anyone got any recomendations or alternatives thanks m.


flak monkey - 24/11/08 at 08:57 PM

The 4-age is a cast iron block. But its still a very light engine.

Only the 1.25 Zetec Se engine is an ali block, all others are cast iron.

Rover K-series, cheap as chips and tuneable.


StevieB - 24/11/08 at 08:59 PM

I thought all zetec se (sigma) engines were alloy blocks?


flak monkey - 24/11/08 at 09:03 PM

quote:
Originally posted by StevieB
I thought all zetec se (sigma) engines were alloy blocks?


Ahh yes they broght out some more, up to 1.6l. Apologies, I stand corrected.

Only 123bhp in standard form out of the mundaneo though...


philw - 24/11/08 at 09:07 PM

Duratec, alloy block, and excellent tuning potential.


Danozeman - 24/11/08 at 09:16 PM

Honda v-tec would be a good revvy engine. Not sure what u could run it with though if u didnt want standard managemnt and what box ud use.

But it has to be zetec.


MkII - 24/11/08 at 09:19 PM

got to say i'm completely undecided on engine at moment would like to stay with a1.6 to compete in <1700 class. has k series got alloy block and is it true thy suffer from head gasket problems?


Antnicuk - 24/11/08 at 09:25 PM

how about an rx8 engine, comes with six speed box, 9k rev limit and 230 bhp. Complete set ups are selling for £1500 on ebay.
Very light and small


MkII - 24/11/08 at 09:26 PM

im sure i could make an adaptor plate to mate v-tec to type 9 but would a type 9 survive the v-tecs rpm?


tomblyth - 24/11/08 at 09:29 PM

honda s2000 engine and box


MkII - 24/11/08 at 09:31 PM

Antnicuk.looks like youve allready done the turbo rotary thing whats it like to drive?if its any thing like the 320bhp impreza i used to own the thought of it coming on boost mid corner in a 500kg striker scares me to death.m.


Antnicuk - 24/11/08 at 09:45 PM

mine is a bit mental but the rx8 isnt turbo'd so it has very linear revy power band. Mines the older rx7 engine which was/is turbo'd but then i'm looking for 400 + flwhp in the near future.

The rx8 engine is very similar in power to the honda engine which would be my second choice. It has less of an aggressive peak. the honda kicks you in the nuts at 7k rpm. The rx8 is much smoother.


Dingz - 24/11/08 at 09:50 PM

The Honda engine turns the wrong way though unless you use the S2000 one. Pretty fast in reverse though


MkII - 24/11/08 at 10:02 PM

do all honda engines rotate wrong way? i think theres a guy hillclimbs a 1.6 honda engined westfield but dont know what he uses for a box.m.


Memphis Twin - 25/11/08 at 12:51 AM

I would spend the money on a better X-Flow. It's actually lighter than you think, and for hillclimbing the midrange grunt from a really good 8valve is just what you need. 160bhp is easily achievable without the need for steel internals, ( I know because I've done it) and you're car is already set up for it. Keep it simple. If money's no object stick a BDA in it.

If you want to save a little weight on your Striker how about an alloy diff. casing, alloy bellhousing. Get rid of unnecessary oil coolers etc etc (assuming you haven't already done it).


thepest - 25/11/08 at 03:13 AM

yes as above that is possible out of a crossflow. Use 84 bore if you have a 711M block. I used fiat pistons to achieve 84 bore hence a displacement of 1719 cc.
If used on the road too, dont go bigger than a 244 cam. As for compression I use 11:1.

If rebuilding from scratch then consider the 4age,otherwise keep the x-flow.


Ivan - 25/11/08 at 06:59 AM

As far as I know the Nissan 2 litre motors are all Alluminium with tons of potential and very strong.


JimSpencer - 25/11/08 at 09:14 AM

quote:
Originally posted by MkII
got to say i'm completely undecided on engine at moment would like to stay with a1.6 to compete in <1700 class.


Hi

Been here and done this conversion, though on a Mk3 striker.

Spent a long time looking at steel crossflows etc etc. (Had a burton 1650 in it at the time)

Decided after a chat with the guys at RAW (who make the striker now) that the 4AGE was the way to go.

The rationale we used was :-

conversion wasn't cheap but less than the cost of a good crossflow engine..
Once the conversion was done if we killed an engine then fixing it would be cheap..
(tested in practice last season .. )
RAW fit them now, so easy to pick somebody elses brain it anything went pear shaped - and get the bits off the peg.

Best move we ever did, transformed the car, great engine (& on webers it sounds just like a BDA )


mcerd1 - 25/11/08 at 10:00 AM

quote:
Originally posted by flak monkey
quote:
Originally posted by StevieB
I thought all zetec se (sigma) engines were alloy blocks?


Ahh yes they broght out some more, up to 1.6l. Apologies, I stand corrected.

Only 123bhp in standard form out of the mundaneo though...

and the 1.7 VVT in the puma


Memphis Twin - 25/11/08 at 11:11 AM

Is your Striker primarily a road car with occasional Hillclimb/Sprint use? Or is it a Hillclimb car with occasional road use?

If it's the latter, I still say get your crossflow rebuilt. Buy the BEST cylinder head that you can afford from someone like Peter Burgess or Dave Brooks. I know these names don't slip off the tongue like some other big companies, but they really are much better. Use forged pistons, and Dave Brooks modified standard rods. Standard, lightened rockers with steel posts and shaft, Kent VS39 valve springs, Kent 264 cam. Lighweight steel flywheel, but keep the heavy duty 8.5" organic clutch (paddle clutches are a pain), 1 3/4" 4 to1 exhaust, 45 DCOE Webers with 35mm chokes (as big as you'll EVER need to go on a Crossflow despite what pub "experts" may say) or quadruple Keihin Flatslide carbs of 33mm (not CV bike carbs). Webers will be easier to jet properly.

If using a 264 cam, you will need a close ratio gearbox. Personally I think the Type 9 is a lousy box, but a straight cut, close ratio gearkit improves it. Use fully synthetic gear oil to reduce transmission losses. You may need to lower the ratio of your rear diff, and make sure you fit a plate-type LSD. There's no point having more power if you just spin it all away exiting corners...

I know I make it sound easy, but it really isn't that difficult. The modified standard engine internals are well up to hillclimb/sprint use (although for circuit racing I may use a steel crank/rods). That little lot will add up to mega X-Flow bhp , with serious grunt from 4500rpm onwards. Keep a sensible rev limit of 8000rpm (from experience max power will be around the 7000 mark), and you won't have any problems.

It will take thousands of £££s to replicate that power from a "modern" 16v engine, (not just the engine but all the fitting problems) and if I were able to spend that sort of money I would fit a BDA instead! Proper racing engine, not a converted shopping car engine!

Cheers Chris.


iank - 25/11/08 at 11:39 AM

Another option is forced induction on a smaller engine.


MikeRJ - 25/11/08 at 11:57 AM

quote:
Originally posted by MkII
do all honda engines rotate wrong way? i think theres a guy hillclimbs a 1.6 honda engined westfield but dont know what he uses for a box.m.


The older "performance" Honda engines e.g. D series, B series and H series engines all rotated anti-clockwise, which is why in the FWD car you'll find the gearbox on the left side of the engine rather than the right side.

The K20 and F20 engines from the new Civic Tyre R and S2000 rotate in the correct direction.


JimSpencer - 25/11/08 at 12:13 PM

quote:
Originally posted by Memphis Twin
It will take thousands of £££s to replicate that power from a "modern" 16v engine, (not just the engine but all the fitting problems) and if I were able to spend that sort of money I would fit a BDA instead! Proper racing engine, not a converted shopping car engine!

Cheers Chris.



Hmmm, go on then quote some specs?

Going from a Burton 1650 to the 4AGE gained me 40bhp.

Bear in mind that a box stock later 4AGE kicks out 150 bhp, put some mild cams and twin 40's on a 16v and its around 175ish - we're talking a few hundred quid here not thousands..

And I've done this conversion - there are no 'fitting problems'..


JimSpencer - 25/11/08 at 12:16 PM

quote:
Originally posted by iank
Another option is forced induction on a smaller engine.


It would need to be around 1200cc or less though, as the equivalence formula is 1.4 - to stay in the up to 1.7 class that is.

Though I've heard good things about Daihatsu Charade 1.0 Turbo's I've never heard of anybody using one in a Seven - Anybody?


iank - 25/11/08 at 12:42 PM

quote:
Originally posted by JimSpencer
quote:
Originally posted by iank
Another option is forced induction on a smaller engine.


It would need to be around 1200cc or less though, as the equivalence formula is 1.4 - to stay in the up to 1.7 class that is.

Though I've heard good things about Daihatsu Charade 1.0 Turbo's I've never heard of anybody using one in a Seven - Anybody?


Not seen them used in 7's, but they can reach 200bhp allegedly. I was just thinking out loud really. In the same vein another option I've seen suggested is using a 2 litre turbo diesel. Diesel gets a 0.5 multiplier under some regulations, so you move into the 1.4 class with potential for monster power and torque. No doubt this will be 'adjusted' if people start winning.


Memphis Twin - 25/11/08 at 12:46 PM

Hmmm, go on then quote some specs?

Going from a Burton 1650 to the 4AGE gained me 40bhp.

Bear in mind that a box stock later 4AGE kicks out 150 bhp, put some mild cams and twin 40's on a 16v and its around 175ish - we're talking a few hundred quid here not thousands..

And I've done this conversion - there are no 'fitting problems'..




So how much did it cost then? (including stuff like bellhousing, exhaust etc. I'm curious...


JimSpencer - 25/11/08 at 01:23 PM

quote:
So how much did it cost then? (including stuff like bellhousing, exhaust etc. I'm curious...


Hi

Good question that, did a few other bits at the same time (uprated the gearbox etc) but if I recall correctly something like:-

Converting the engine to RWD inc Bellhousing & Manifold and the other bits and pices for fitting was around £700.

Think we got the engine for around £400 but that was a Phase 4 16v - quite low mileage. The spare one I've got in the garage cost about a quarter of that - but that was by buying a complete, but running, MOT failure 92 corolla GTi!

We then added the cams, and some light head work to ours which added around £500 to it with vernier pulleys etc.

Running at just under 180bhp, and we've been doing OK with it in the ANWCC, Chester & Liverpool & Midland speed series. Sure it's not in the same league as some of the engines being run (240bhp for £6 - 8k ), but on a performance per £ ratio, coupled with availability and ease of use it's got a lot going for it IMHO.

The basic theory we arrived at was:-
If we spent our £'s on the conversion and then subsequently we grenade an engine, for litterally a bit of elbow grease and a few hundred £'s we can be up and running again. If we had gone down the route of the expensive engine and we had damaged that it would be game over for at least a season.


It's the approach I've pretty much set on of trying to engineer long term cheap running costs into it - and then concentrate on the car's dynamics to get the results out of it.
Means we (share the car at events with my brother) can be pretty competitive on a sensible budget.


Memphis Twin - 25/11/08 at 04:22 PM

quote:
Originally posted by JimSpencer
quote:
So how much did it cost then? (including stuff like bellhousing, exhaust etc. I'm curious...


Hi

Good question that, did a few other bits at the same time (uprated the gearbox etc) but if I recall correctly something like:-

Converting the engine to RWD inc Bellhousing & Manifold and the other bits and pices for fitting was around £700.

Think we got the engine for around £400 but that was a Phase 4 16v - quite low mileage. The spare one I've got in the garage cost about a quarter of that - but that was by buying a complete, but running, MOT failure 92 corolla GTi!

We then added the cams, and some light head work to ours which added around £500 to it with vernier pulleys etc.

Running at just under 180bhp, and we've been doing OK with it in the ANWCC, Chester & Liverpool & Midland speed series. Sure it's not in the same league as some of the engines being run (240bhp for £6 - 8k ), but on a performance per £ ratio, coupled with availability and ease of use it's got a lot going for it IMHO.

The basic theory we arrived at was:-
If we spent our £'s on the conversion and then subsequently we grenade an engine, for litterally a bit of elbow grease and a few hundred £'s we can be up and running again. If we had gone down the route of the expensive engine and we had damaged that it would be game over for at least a season.


It's the approach I've pretty much set on of trying to engineer long term cheap running costs into it - and then concentrate on the car's dynamics to get the results out of it.
Means we (share the car at events with my brother) can be pretty competitive on a sensible budget.


Very interesting. Well done. Sounds like a real contender.

I know how you feel about the proliferation of high-budget cars in what is supposed to be club motorsport, particularly in the roadgoing Kitcar classes. I'm also staggered by the number of competitors arriving with £30-£40,000 motorhomes. In my heyday you were being flash if you had an Easy-Up shelter...

I used to (in the mid 90s) compete with a X-Flow engined Striker with a good deal of success. The spec of my engine was not brilliant, but quite nice; 1660cc, Powermax pistons, polished rods, 1FR4 cam with high-lift roller rockers, about 11.5 to compression ratio Big-Valve head etc Great torquey engine, but lacking in top-end power. I had 100bhp at the wheels so had to pick and choose which events to enter. Flat-out blasts around circuit-based courses were out of the question, concentrating more on twisty hillclimbs and sprints where the great mid-range punch of the X-Flow could be exploited.

I then bought a top-spec race development head from Peter Fisher of SP Performance after seeing it on the flowbench. I knew this was the key to more power, but the results were amazing. With NO OTHER MODIFICATION apart from a slightly larger bore exhaust manifold, jetting changes and an uprated clutch, power leapt to 140bhp at the wheels (at 6900rpm). With a more aggresive camshaft I could have had a lot more, and all from a simple head change .

I stopped competing a few years ago as I didn't like the way obsessive types with big wallets were spoiling it for the club competitor, but if I were to return it would probably be in a crossflow powered car!


MkII - 25/11/08 at 07:03 PM

thanks for all the replys. to answer afew of your questions:-
car is used regulary on road with sprints hillclimbs as often as budget/work commitments allow,8-10 events this year
my crossflow was in car when i bought it so details are abit sketchy as i havent had it in bits its only done 3k miles
what i know for definite is
1660 crossflow built by brian randall
stage 2 head
lightened and ballanced bottom end
aldon dizzy and luminition
piper 285 cam vernier&duplex chain
twin 40s
stell rocker posts & shaft
dont know comp ratio but by way it turns on starter its way above std

ive never had it on rollers previous owner claimed 140 at wheels all i know is that it can keep with my mates 140 bhp caterham no probs.m.

[Edited on 25/11/08 by MkII]


Memphis Twin - 25/11/08 at 10:53 PM

Sorry to disappoint you, but I think you'll find with that spec. that it's got about 120bhp at the flywheel. (On a cold day...).


MkII - 25/11/08 at 11:13 PM

im not dissapointed. as i said i dont know exact spec of engine only what i have listed im also not sure head is stage 2 it may only be 120 at flywheel but as i say its as quick as a simillar car with 140 bhp as for engine choice ive nothing against keeping the crossflow but dont want to spend a fortune on it for little gain. im tempted to go for the 4a-ge if i decide on engine swap but im not ruling out zetec se although there isnt anyone who has replyed to this post singing its praises.m.


David Jenkins - 26/11/08 at 08:46 AM

If I were to replace my x-flow then I'd consider the 4AGE - it's a physically small engine that's easy to fit into a standard chassis.


Memphis Twin - 26/11/08 at 02:48 PM

quote:
Originally posted by MkII
thanks for all the replys. to answer afew of your questions:-
car is used regulary on road with sprints hillclimbs as often as budget/work commitments allow,8-10 events this year
my crossflow was in car when i bought it so details are abit sketchy as i havent had it in bits its only done 3k miles
what i know for definite is
1660 crossflow built by brian randall
stage 2 head
lightened and ballanced bottom end
aldon dizzy and luminition
piper 285 cam vernier&duplex chain
twin 40s
stell rocker posts & shaft
dont know comp ratio but by way it turns on starter its way above std

ive never had it on rollers previous owner claimed 140 at wheels all i know is that it can keep with my mates 140 bhp caterham no probs.m.

[Edited on 25/11/08 by MkII]


To begin with, and as you use the car on the road quite a bit, I would do this:

Keep the Crossflow. It's pretty low mileage and you're halfway there.

Get the head re-worked by an expert. The inlet ports on these heads need a great deal of metal removal, and unfortunately it's not as simple as sticking a boring bar down the port, as it curves toward the bore wall. It takes a lot of work with a die-grinder to carve a nicely-shaped large diameter port. This the key to crossflow tuning. The best race heads have an inlet port with around a 33mm bore, (absolute maximum) although at the manifold face the hole is bigger,and a great deal of work around the valve throat. The standard port constricts to about 28mm, and with that big valve guide boss is quite restrictive. Most "experts" don't remove anyywhere enough metal. Have a word with Peter Burgess. (Do a search) His company will rework your head for a very fair price.

Keep the 40s but increase (or decrease!) choke sizes to 33mm. Any bigger and you need 45s...More expense!
Because you use the car on the road, stick in a Kent 254 camshaft (you're pistons should already have deeper valve pocksts.
Get it on a rolling road where the operator knows how to re-jet Webers.

See how you go... With that little lot you should see 150 flywheel bhp or more, have a tractable (ish) engine (bear in mind the Striker only weighs 500kg) and it won't have cost much. If it's still not enough, THEN consider changing engines.

Cheers Chris.


MkII - 26/11/08 at 06:45 PM

thanks for your advice memphis twin youve just about got me convinced to keep the crossflow for nxt year at least.i think the plan is to remove head and get it looked at by some one who can tell me how much work has been done to it and how well then plan rest of mods from there chokes are already 33mm and engine runs perfect apart from on very very light throttle at 2000-2250 rpm.the only thing wrong with engine is rockers and shaft are worn would it be worth considering roller rockers or should i just replace with new steel items thanks m.


Memphis Twin - 27/11/08 at 01:32 AM

I would use new standard, but lightened rockers, but if you can find a good used set of standard lift roller rockers, use them. Going price 2nd hand seems to be about £175. I wouldn't go to the expense of new ones. The only real advantage is that they stop the lateral wearing of the valve guides and reduce frictional losses slightly. You can't use high-lift rockers with a 254 or 264 cam though...

As an aside, the all steel 1700 Crossflow in my old hillclimb Mallock made 180bhp at 7500 on Connaught's dyno. It was actually quite tractable! I'm not convinced that it needed all those steel internals....














Cheers Chris.

[Edited on 27/11/08 by Memphis Twin]