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Author: Subject: casting a material in a clay mould
MK9R

posted on 14/1/11 at 06:46 PM Reply With Quote
casting a material in a clay mould

Looking to make a 15mm spacer for an airbox, there is a very complex pattern on the bottom for the throttle bodies, so was thinking of making an impression in clay of what is required then casting it in plastic or hard rubber. Any ideas on what material I could use?





Cheers Austen

RGB car number 9
www.austengreenway.co.uk
www.automatedtechnologygroup.co.uk
www.trackace.co.uk

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flibble

posted on 14/1/11 at 07:49 PM Reply With Quote
Would fiberglass resin (polyelster or epoxy I guess) work? It'd be a bit brittle if just resin but you can get reinforcing material to help bind it together, kind of like the usual fiberglass matting but looks like its been blended into a fluffy powder like >Linky< ?
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MK9R

posted on 14/1/11 at 07:52 PM Reply With Quote
have found a tin of this in the garage

http://www.devcon.com/products/products.cfm?brand=Devcon&family=Flexane%C2%AE%2094%20Liquid

recon this could be absolutely ideal!





Cheers Austen

RGB car number 9
www.austengreenway.co.uk
www.automatedtechnologygroup.co.uk
www.trackace.co.uk

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flibble

posted on 14/1/11 at 07:54 PM Reply With Quote
Lol, how comes I can never find anything so obscure yet massively useful in my garage!!?
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rusty nuts

posted on 14/1/11 at 07:55 PM Reply With Quote
Wax?
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MK9R

posted on 14/1/11 at 07:56 PM Reply With Quote
quote:
Originally posted by rusty nuts
Wax?


hot engine and wax don't go together very well





Cheers Austen

RGB car number 9
www.austengreenway.co.uk
www.automatedtechnologygroup.co.uk
www.trackace.co.uk

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jiwillia

posted on 14/1/11 at 10:32 PM Reply With Quote
try polyurethane resin at http://www.tiranti.co.uk/
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rusty nuts

posted on 15/1/11 at 09:45 AM Reply With Quote
Used wax as a pattern to make a mold in sand years ago at school , wax was then melted out leaving a mould into which we poured moulton aluminiun . Just a few casting marks to cleaN OFF AND JOB DONE.
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