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Author: Subject: tube bender?
02GF74

posted on 24/10/08 at 10:22 AM Reply With Quote
tube bender?

for putting bends in the frame tube, would something like this work? (tubing 1 1/4 or 1 1/2 DOM).




Am I right in thinking these will kink the tube?

The ones which have a roller that pull the tube into the former won't?

like this but on a bigger scale:








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DarrenW

posted on 24/10/08 at 10:28 AM Reply With Quote
Most cheaper tube benders will deform the radius and kink thicker tube. Depends what you want to do. A mate of mine has made roll cages with the top unit - but nothing that has to be rated or pass scrutineering.

Iirc to bend with no kinks or distortion you have to use a mandrel bender which is probs more expensive for the kit. From a visual point of view i dont like the non mandrel forms.






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Dangle_kt

posted on 24/10/08 at 10:28 AM Reply With Quote
Not sure about the bottom one, but the top one is a pipe bender not a tube bender. There is a big difference in price and quality.

Check the following vid on youtube as to how not to kink the tube

http://uk.youtube.com/watch?v=GWT3N3m4bE4

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m8kwr

posted on 24/10/08 at 10:39 AM Reply With Quote
It does depend on what you are willing to spend on one.

I was thinking about bending my own tubing, but the cost of purchasing a decent machine to do it, is beyond an amateur builders budget.

When i was looking i found this company (link below), which had a one that bent tubing, but it is manual, and still costs nearly £1000, but they do offer another one, which bends tube and square tubing, but that is well over £1000

Link

I do believe it is best to use non seemed tubes, i think you need to use CDS (Cold Drawn Steel), someone correct me if i am wrong please.

If you are just kinking it, then i would of thought it would of been ok, it is when you are looking to put 45 degree angles, that would be a cause for concern. But even so i would use CDS anyway, this is more costly then the seemed stuff. I think they use the same steel for scaffolding etc.

HTH

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02GF74

posted on 24/10/08 at 10:45 AM Reply With Quote
^^^^ can't acceess u-tube.

basically mandrel bender had a big disc with a groove machine in it and a second piece that runs radially to the disc to pull the tube into the groove?






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daviep

posted on 24/10/08 at 11:07 AM Reply With Quote
quote:
Originally posted by 02GF74
^^^^ can't acceess u-tube.

basically mandrel bender had a big disc with a groove machine in it and a second piece that runs radially to the disc to pull the tube into the groove?


Also crucially it also has a mandrel inside the pipe which supports the pipe where the bend is being made.

Davie

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SeaBass

posted on 24/10/08 at 11:19 AM Reply With Quote
Mandrel can be seen below...











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nick205

posted on 24/10/08 at 11:56 AM Reply With Quote
Have a word with "minicooper" (David) on here. he has a manual floor mounted tube bender he imported from the states at fairly reasonable cost. I've seen the work he's done to produce a roll cage and various other bits - looks to work very well.






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Alan B

posted on 24/10/08 at 12:29 PM Reply With Quote
quote:
Originally posted by 02GF74
......basically mandrel bender had a big disc with a groove machine in it and a second piece that runs radially to the disc to pull the tube into the groove?


Nope, but that does describe the type of bender that works well until you go into very thin wall stuff...then you do need the mandrel.

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trikerneil

posted on 24/10/08 at 01:07 PM Reply With Quote
I made my own tube bender.

LINKY

Does need a bit of machining though.

Neil





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02GF74

posted on 24/10/08 at 01:12 PM Reply With Quote
thx - I have seen similar. Unfortunately I done have any machine tools, other than drill press, to make something like that.

.... but I have got info. about making one from a fiesta brake drum!






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liam.mccaffrey

posted on 24/10/08 at 02:20 PM Reply With Quote
linky

heres my protool bender thread





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Rudy

posted on 24/10/08 at 07:46 PM Reply With Quote
why do you need a bender machine? You can bend tube with your hand , isn't it true?





Sorry about my English

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Rudy

posted on 24/10/08 at 08:12 PM Reply With Quote
quote:
Originally posted by 02GF74

.... but I have got info. about making one from a fiesta brake drum!


Very interesting, can you explain please ?





Sorry about my English

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nick205

posted on 24/10/08 at 10:02 PM Reply With Quote
quote:
Originally posted by liam.mccaffrey
linky

heres my protool bender thread



That's the one I was thinking of






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trikerneil

posted on 25/10/08 at 05:22 AM Reply With Quote
quote:
Originally posted by Rudy
quote:
Originally posted by 02GF74

.... but I have got info. about making one from a fiesta brake drum!


Very interesting, can you explain please ?


Aha! Blackjack's Bike Tech, have a look HERE

HTH

Neil





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Rudy

posted on 25/10/08 at 06:11 AM Reply With Quote
thankyou Neil,
I prefer yours , but I like the idea of the drum, it could be possible to do a mix , a idraulic drum.





Sorry about my English

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trikerneil

posted on 26/10/08 at 10:12 AM Reply With Quote
The drum is only a way of making a former.

You could indeed make a mix of my bender and Blackjack's.

Neil





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02GF74

posted on 26/10/08 at 10:02 PM Reply With Quote
^^^ yep - that is the site - I wasn't able to finid it.






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