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Author: Subject: Erw Round steel chassis help please
pocket rocket

posted on 9/4/11 at 12:08 PM Reply With Quote
Erw Round steel chassis help please

Hey guys,

I'm currently planning to make my own chassis from round steel... Much like the rocket, warner R4 etc etc but there are a couple of things I'm not sure of...

Where is the best place to buy the steel I need and how much I'm I likely to pay???

I'm going to get a tube bender but what sort of presure do I need... Would a 12 ton press do?

And lastly what's the best way to notch the tubes, will I need a tube notched or is there a little known locost way???

All help is greatly received :-)

Phil





Dam...iv consused my ability with my intentions!

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trikerneil

posted on 9/4/11 at 12:26 PM Reply With Quote
Make sure you buy a tube bender NOT a pipe bender, my tube bender has a 10 ton jack in it, bends 1-1/4 OD 1/8 wall OK.

I use a holesaw, hacksaw, grinder, and files, whatever suits really.

HTH

Neil





ACE Cafe - Just say No.

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rusty nuts

posted on 9/4/11 at 12:32 PM Reply With Quote
Google Tubemitre for a way to notch the tubes, it may be worth a search on here?
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Mr Whippy

posted on 9/4/11 at 12:38 PM Reply With Quote
you seen this? wish I'd though of it!




linky





Fame is when your old car is plastered all over the internet

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Minicooper

posted on 9/4/11 at 01:34 PM Reply With Quote
If your looking to do a atom/warner t4/MEV clone, you need a three ring roller for the long gentle shaped chassis tubes, something like this

http://www.stakesys.co.uk/product/pro_tools_roll_bender/

Cheers
David

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coozer

posted on 9/4/11 at 02:05 PM Reply With Quote
Theres a pipe notcher in the Frost catalogue, can't find it on the webby though.

May be worth the investment if your doing lots of joins/angles etc.





1972 V8 Jago

1980 Z750

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SeaBass

posted on 9/4/11 at 03:08 PM Reply With Quote
I cannot see where the £1250 is in that tool. You could fabricate a properly laser cut one for £250.

quote:
Originally posted by Minicooper
If your looking to do a atom/warner t4/MEV clone, you need a three ring roller for the long gentle shaped chassis tubes, something like this

http://www.stakesys.co.uk/product/pro_tools_roll_bender/

Cheers
David

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Minicooper

posted on 9/4/11 at 03:15 PM Reply With Quote
quote:
Originally posted by SeaBass
I cannot see where the £1250 is in that tool. You could fabricate a properly laser cut one for £250.

quote:
Originally posted by Minicooper
If your looking to do a atom/warner t4/MEV clone, you need a three ring roller for the long gentle shaped chassis tubes, something like this

http://www.stakesys.co.uk/product/pro_tools_roll_bender/

Cheers
David



It just happened to be the first picture I found of the correct tool for the job, for a one off I would get a company to roll them

Cheers
David

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pocket rocket

posted on 9/4/11 at 07:27 PM Reply With Quote
Hey guys,

Thanks for all the info so far... I was going for a 'locost' Exo car but maybe that's not going to be possible with the tools needed :-/

What sort of bends to sand rails have??? Could you build one of those with just a bender?





Dam...iv consused my ability with my intentions!

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oadamo

posted on 16/4/11 at 04:37 PM Reply With Quote
quote:
Originally posted by pocket rocket
Hey guys,

Thanks for all the info so far... I was going for a 'locost' Exo car but maybe that's not going to be possible with the tools needed :-/

What sort of bends to sand rails have??? Could you build one of those with just a bender?


iam doing a similar thing at the moment, if you have the sizes of all the tubes you want bending pop down to mine one weekend with the tube and i will bend it all up for you. i have a mandral bender so you will get nice bends. just think guinea pig
adam

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