antimony
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| posted on 20/10/08 at 10:06 AM |
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Am I missing anything? (Zetec)
Hi Folks.
I've finally got round to trying to install a Zetec as replacement for the old Xflow.
The engine came as "everything fitted, ready to run". It comes with a Weber Alpha ignition system.
Before I fit the flywheel and clutch, I just want to make sure I'm not forgetting anything.
I've included some photos. I'm guessing that the senser which nearly touches the flywheel is the engine speed sensor????
Should there be a corresponding part on the flywheel?
Thanks. James
(I'm sure there will be loads of further daft questions very soon)
 
Description
 
Description
 
Description
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SeaBass
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| posted on 20/10/08 at 10:09 AM |
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Not daft questions at all...
The large bored holes form the pattern for the sensor to read as the flywheel spins... See the holes that are joined together? That is the
registration that the ECU uses to know the crank has performed one revolution in case of pickup errors. The holes are at 10 degree intervals around
the flywheel.
[Edited on 20/10/08 by SeaBass]
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Paul TigerB6
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| posted on 20/10/08 at 10:11 AM |
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The sensor is the crank position sensor so does indeed measure engine speed. It reads off the 36 "holes" drilled into the flywheel there
(more accurately it measures the metal between the holes and then registers the "gap" as Seabass says when it gets to that bit.
What you might want to check is that you have the spigot bearing fitted into the end of the crankshaft that supports the gearbox input shaft. Ford
should have these, as will Burton Power etc
[Edited on 20/10/08 by Paul TigerB6]
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SeaBass
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| posted on 20/10/08 at 10:15 AM |
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I found the cheapest place for the spigot bearings was a shop on ebay although I forget the name...
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r1_pete
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| posted on 20/10/08 at 10:18 AM |
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Yes don't forget the spigot bearing, what about the intermediate plate which fits between the engine and box, unless you have a split plate it
needs to go in before the flywheel.
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Paul TigerB6
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| posted on 20/10/08 at 10:18 AM |
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quote:
Originally posted by SeaBass
I found the cheapest place for the spigot bearings was a shop on ebay although I forget the name...
This one??
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coozer
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| posted on 20/10/08 at 10:19 AM |
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The flywheel only fits in one position, the holes are a little off concentric so the blank on the back is always at the correct crank angle.
Its a VR sensor and measures crank postion for correct ignition timing, not engine speed as such but position.
And as said you need a spigot bearing installing before you fit the clutch. My focus ST engine has a spigot bearing in it as standard so they should
still be available from Ford.
Steve
1972 V8 Jago
1980 Z750
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antimony
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| posted on 20/10/08 at 10:19 AM |
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This site is brilliant.
Two answers within 5 minutes and my mind is now at rest.
I've just realised that in my fitting kit instructions page 6 is missing.
Don't spose anyone has a PDF of the Alpha performance ignition kit K970717 instructions (version 8: April 2003), that I could borrow.
Thanks
James
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Mr Whippy
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| posted on 20/10/08 at 10:21 AM |
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what an amazingly rusty flywheel 
going to clean it first? job for electrolysis...
Fame is when your old car is plastered all over the internet
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MikeRJ
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| posted on 20/10/08 at 10:28 AM |
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quote:
Originally posted by Mr Whippy
what an amazingly rusty flywheel
going to clean it first? job for electrolysis...
I'd stick to a wire wheel on an angle grinder. A flywheel is one part where you really don't want to risk hydrogen embrittlement!
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antimony
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| posted on 20/10/08 at 10:28 AM |
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Thanks guys. Spigot bearing done, intermediate plate done.
Yep the flywheel is the rustiest one I've ever used but a bit of wire brushing will sort that out - it's not as rusty on the other side
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mookaloid
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| posted on 20/10/08 at 10:45 AM |
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that flywheel looks heavy - can it be lightened at all? makes for better throttle response if it can 
"That thing you're thinking - it wont be that."
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Paul TigerB6
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| posted on 20/10/08 at 10:47 AM |
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quote:
Originally posted by mookaloid
that flywheel looks heavy - can it be lightened at all? makes for better throttle response if it can
If its a 2L one, swapping it for a 1.8L version would save a fair bit of weight
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scotlad
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| posted on 20/10/08 at 11:24 AM |
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My Alpha manual might be just what you need.. I think i have it on pdf- i'll check this evening.
Cheers
Graham
Wonderous is our great blue ship that sails around the mighty sun, and joy to everyone that rides along!
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scotlad
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| posted on 20/10/08 at 03:25 PM |
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Sorry mate my fitting instructions are for kit K99011 i'm afraid, but if you go to webcon forum and put upa post, someone will help- thats where
i got my instructions from :-)
Wonderous is our great blue ship that sails around the mighty sun, and joy to everyone that rides along!
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antimony
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| posted on 20/10/08 at 04:21 PM |
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Thanks for looking.
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