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Author: Subject: will not run on 4 cyclinders
aka Keith

posted on 6/7/15 at 06:02 PM Reply With Quote
will not run on 4 cyclinders

After blowing a the head gasket on my zx9r engine BEC, I have replaced the gasket and replaced the head (easier and quicker than getting the old one skimmed).

But now I cannot get the 4th cylinder to fire,

I am getting a spark,
I have done the shims
The compression looks the same across all the cylinders and
I have given the carb an overhaul and replaced the need float valve

But I cannot get the engine to fire up on 4 cylinders.

Anyone had anything similar, any ideas as to what to check next before I take a 4x2 to the car and do a Basil Fawlty.

Cheers
Craig

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mark chandler

posted on 6/7/15 at 06:19 PM Reply With Quote
Are the HT leads correct? Sounds obvious but I have fallen into this simple trap

When three, is the 4th plug wet?
Swap plugs around, swap HT leads around and see if the problem follows these.

Regards Mark

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aka Keith

posted on 6/7/15 at 06:26 PM Reply With Quote
quote:
Originally posted by mark chandler
Are the HT leads correct? Sounds obvious but I have fallen into this simple trap

When three, is the 4th plug wet?
Swap plugs around, swap HT leads around and see if the problem follows these.

Regards Mark


Mark, the plugs as you know are coil on lug efforts. all have been marked and numbered since I got the engine years ago, and 4th COP is def on 4th cylinder.

4th plug is not wet, but I have done the float levels, the float needles and cleaned the 4th carb more times that I care to imagine.

Swapping plugs and coils over makes no difference,

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ian locostzx9rc2

posted on 6/7/15 at 06:51 PM Reply With Quote
Try putting a little bit of fuel direct through no 4 carb .
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aka Keith

posted on 6/7/15 at 07:12 PM Reply With Quote
quote:
Originally posted by ian locostzx9rc2
Try putting a little bit of fuel direct through no 4 carb .


How do I do that?

If it runs, then it is carb issue yes?

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ian locostzx9rc2

posted on 6/7/15 at 07:40 PM Reply With Quote
Just pour a bit down the carb only a little if it runs then it's a carb issue
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mark chandler

posted on 6/7/15 at 07:42 PM Reply With Quote
Get it running then dribble a cap full of fuel into the mouth of the dead carb, if it picks up then you have a blocked jet or similar.
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big-vee-twin

posted on 6/7/15 at 08:31 PM Reply With Quote
Could use a spray can of easy start on fourth pot to give it a kick if you don't fancy pouring fuel in.





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aka Keith

posted on 7/7/15 at 05:11 AM Reply With Quote
Thanks gents, will try dribbling a little fuel in when it is running on 3 and will let you know what happens.
cheers
Craig

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40inches

posted on 7/7/15 at 09:22 AM Reply With Quote
Doesn't No4 fire at all? Even at WOT or anything in between?
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aka Keith

posted on 7/7/15 at 12:48 PM Reply With Quote
Thanks Gents, I poured a little petrol into the 4th carb when it was running and it fired up, so looks like I need to the give the carbs another good going over.

what fun.

Cheers
Craig

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owelly

posted on 7/7/15 at 12:50 PM Reply With Quote
Any air-leaks on that pot? If it's sucking air, it may be too lean to fire or not slurping any fuel at all.





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aka Keith

posted on 7/7/15 at 12:54 PM Reply With Quote
Owelly,

when you say air leaks, could you elaborate?

Cheers
Craig

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adithorp

posted on 7/7/15 at 01:25 PM Reply With Quote
quote:
Originally posted by aka Keith
Owelly,

when you say air leaks, could you elaborate?

Cheers
Craig


Like a vac' pipe on that carb pulled off/split or the mounting rubber mis-aligned or not tight.





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aka Keith

posted on 7/7/15 at 01:42 PM Reply With Quote
Ahhh I had checked them all, previously (ie just last week, but will check again).
Cheers
Craig

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40inches

posted on 7/7/15 at 02:15 PM Reply With Quote
If you link the vac outlets on carbs 1&4 and 2&3 together the engine will run smoother at low revs, plus it makes it easier to balance if the tubing is already connected
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aka Keith

posted on 7/7/15 at 02:47 PM Reply With Quote
quote:
Originally posted by 40inches
If you link the vac outlets on carbs 1&4 and 2&3 together the engine will run smoother at low revs, plus it makes it easier to balance if the tubing is already connected


40inches, had that done on the car since I got it about 6 years ago. but thanks.

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aka Keith

posted on 7/7/15 at 05:04 PM Reply With Quote
stumped yet again.....

replaced the hoses on the carb vacuum take offs, took the 4th carb to bits, soaked the pilot jet and idle screw adjuster, and main jet, blasted the body and parts in carb cleaner and checked the float heights

put it all back together and still it will not run.

what is left?

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dave_424

posted on 7/7/15 at 05:33 PM Reply With Quote
Open the float bowl drain on the number 4 carb to check that it's getting fuel.
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aka Keith

posted on 7/7/15 at 05:48 PM Reply With Quote
quote:
Originally posted by dave_424
Open the float bowl drain on the number 4 carb to check that it's getting fuel.


Dave, it is getting fuel, just opened the drains, and got the same amount of fuel from all the carbs. It must be the needles ro something.

thing is, these carbs were working just fine when I blew the headgasket, I replaced the headgasket and now it will not fire on 4th.

Cheers
Craig

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dave_424

posted on 7/7/15 at 05:54 PM Reply With Quote
Then I would have thought either a jet/fuel passage is blocked not allowing fuel out, or there is a split or leak in the carb rubber that isn't allowing enough air velocity through the carb to draw fuel up
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aka Keith

posted on 7/7/15 at 06:46 PM Reply With Quote
quote:
Originally posted by dave_424
Then I would have thought either a jet/fuel passage is blocked not allowing fuel out, or there is a split or leak in the carb rubber that isn't allowing enough air velocity through the carb to draw fuel up


cheers dave, I had not thought of the carb rubber. so have just gone out to the garage and replaced the carb inlet rubber and stuck the idle screw and jet in carb cleaner again.

Getting a bit late to annoy the neighbours with starting the car up, so will hopefully get back at it tomorrow night and give you all an update.

Cheers
Craig

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dave_424

posted on 7/7/15 at 07:45 PM Reply With Quote
If I remember there is also an oring in the car rubber for it to seal against the head
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aka Keith

posted on 10/7/15 at 11:58 AM Reply With Quote
So I wanted to give every one a quick update. I replaced the carb rubbers including the o ring sealers between rubber and block, then I stripped out a working carb and stuck it in carb number 4, result, it idled on all 4.

left it overnight and started the re-assemble the car today, whipped the carbs off as I had got the idle control wrapped around some pipes, stuck everything back on, and now she only idles on cylinders 1 & 2.

I have drained the carb bowls in 3 and 4 and there was petrol, in them.

giving up, some please give me some inspiration. loosing all faith in it at the moment.

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dave_424

posted on 10/7/15 at 12:06 PM Reply With Quote
Don't give up now, you are on the right track. You've had it running on all 4 now so you have just got to replicate that when the car is all assembled.

It's only going to be a small simple thing I expect and you will be back up and running

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