Printable Version | Subscribe | Add to Favourites
New Topic New Poll New Reply
Author: Subject: xflow woes
AndyGT

posted on 23/9/15 at 10:24 PM Reply With Quote
xflow woes

Just fitted a new water pump only to realise a small error

Original pump pulley/fan retaining bolts - 5/16 UNC
New pump M8

No big issue except I can't get the pulley to run centre as the original bolt holes are bigger....

I suppose I could drill out and re-tap but not easy to find 5/8 taps...

Any suggestions appreciated





nothing is impossible
everything is possible

View User's Profile E-Mail User Visit User's Homepage View All Posts By User U2U Member
Brian R

posted on 23/9/15 at 10:33 PM Reply With Quote
The pulley normally centres on the boss in the middle. The bolts just stop it falling off.
View User's Profile E-Mail User View All Posts By User U2U Member
AndyGT

posted on 23/9/15 at 10:40 PM Reply With Quote
nope.

centre is threaded and threads stop where the pulley seats onto pulley boss. I have tried to make it as close to the centre as possible but it still wobbles vertically.

Arghh

[Edited on 23/9/15 by AndyGT]





nothing is impossible
everything is possible

View User's Profile E-Mail User Visit User's Homepage View All Posts By User U2U Member
ste

posted on 24/9/15 at 04:46 AM Reply With Quote
why not get the correct part instead?
View User's Profile View All Posts By User U2U Member
snapper

posted on 24/9/15 at 06:10 AM Reply With Quote
Centre it, drill through to pump and use split pin/dowl





I eat to survive
I drink to forget
I breath to pi55 my ex wife off (and now my ex partner)

View User's Profile View All Posts By User U2U Member
907

posted on 24/9/15 at 07:07 AM Reply With Quote
I'm with Brian on this one.


The difference between 5/16" and 8mm is 0.062mm or 2 and a half thou. I doubt this is the issue.


I had to make a water pump pulley on my 907 engine and like Brian says, they centre on the hole in the middle,
much like a road wheel does. I found a pulley with the correct offset and welded up the centre hole then machined
a new hole on the lathe.



Paul G


Edit to add:-

p.s. If it's a cup shaped steel pressing type then these can get knocked out of true.

p.p.s. I take it that the ref to the 5/8 tap is a typo.

[Edited on 24/9/15 by 907]

View User's Profile View All Posts By User U2U Member
MikeRJ

posted on 24/9/15 at 09:51 AM Reply With Quote
quote:
Originally posted by AndyGT
nope.

centre is threaded and threads stop where the pulley seats onto pulley boss. I have tried to make it as close to the centre as possible but it still wobbles vertically.



Don't quite understand what you mean, but the water pump pulley on my old Xflow definitely centred itself on the boss in the middle of the flange. The holes are always drilled with some clearance so centring will never be perfect if you only rely on the bolts. Same as using wheels on a car that don't have the correct size centre bore for the hub - vibration is very likely.

A picture of your pump and pulley would help.

[Edited on 24/9/15 by MikeRJ]

View User's Profile View All Posts By User U2U Member
britishtrident

posted on 24/9/15 at 11:14 AM Reply With Quote
The water pump for the Valencia engine was very similar to Xflo but not quite identical.





[I] “ What use our work, Bennet, if we cannot care for those we love? .”
― From BBC TV/Amazon's Ripper Street.
[/I]

View User's Profile View All Posts By User U2U Member
steve m

posted on 24/9/15 at 03:42 PM Reply With Quote
"Don't quite understand what you mean, but the water pump pulley on my old Xflow definitely centred itself on the boss in the middle of the flange. The holes are always drilled with some clearance so centring will never be perfect if you only rely on the bolts. Same as using wheels on a car that don't have the correct size centre bore for the hub - vibration is very likely. "

All my xflows, and yes I mean ALL are exactly the same as the above post

"The water pump for the Valencia engine was very similar to Xflo but not quite identical."

and being a modern engine will probably be metric threads and the crossflow pulley may not fit ?

[Edited on 24/9/15 by steve m]





Thats was probably spelt wrong, or had some grammer, that the "grammer police have to have a moan at




View User's Profile View All Posts By User U2U Member
Paul Turner

posted on 25/9/15 at 07:25 AM Reply With Quote
quote:
Originally posted by britishtrident
The water pump for the Valencia engine was very similar to Xflo but not quite identical.


To me that makes sense and since its a later continental version of the X-Flow it would seem logical the threads would be metric.

Would suggest you need to get a pump for a real crossflow.

View User's Profile E-Mail User View All Posts By User U2U Member
rusty nuts

posted on 25/9/15 at 08:30 AM Reply With Quote
quote:
Originally posted by AndyGT
nope.

centre is threaded and threads stop where the pulley seats onto pulley boss. I have tried to make it as close to the centre as possible but it still wobbles vertically.

Arghh

[Edited on 23/9/15 by AndyGT]


Do you mean the centre has a male thread ? If so it sounds like the pump is for use with a viscous fan although I can't remember a X flow using one unless it was an old Transit? A correct new pump isn't going to cost the earth

View User's Profile View All Posts By User U2U Member
Paul Turner

posted on 25/9/15 at 10:41 AM Reply With Quote
quote:
Originally posted by rusty nuts
Do you mean the centre has a male thread ? If so it sounds like the pump is for use with a viscous fan although I can't remember a X flow using one unless it was an old Transit? A correct new pump isn't going to cost the earth


My 1980 Mk 2 1600 Escort had a viscous fan as did all Mk 2 Escorts after about April 1979 and at that age it would 100% have been imperial bolts. According to Mr Haynes it fits onto the pump in exactly the same way as the standard fan i.e. the bolts secure the fan assembly and pulley by passing through both components into the pump. There is no mention of it screwing on or needing a different pump.

View User's Profile E-Mail User View All Posts By User U2U Member
steve m

posted on 25/9/15 at 04:54 PM Reply With Quote
"xflow woes

Just fitted a new water pump only to realise a small error

Original pump pulley/fan retaining bolts - 5/16 UNC
New pump M8

No big issue except I can't get the pulley to run centre as the original bolt holes are bigger....

I suppose I could drill out and re-tap but not easy to find 5/8 taps...

Any suggestions appreciated "


Why not find out were the center line is on the holes in the pulley and drill four new ones in the right size and place





Thats was probably spelt wrong, or had some grammer, that the "grammer police have to have a moan at




View User's Profile View All Posts By User U2U Member
907

posted on 25/9/15 at 05:35 PM Reply With Quote
I did put the figures in my previous post but I'll try another tack.


The difference between 5/16" and 8mm is the equivalent of a single normal human hair.


Paul G

View User's Profile View All Posts By User U2U Member

New Topic New Poll New Reply


go to top






Website design and SEO by Studio Montage

All content © 2001-16 LocostBuilders. Reproduction prohibited
Opinions expressed in public posts are those of the author and do not necessarily represent
the views of other users or any member of the LocostBuilders team.
Running XMB 1.8 Partagium [© 2002 XMB Group] on Apache under CentOS Linux
Founded, built and operated by ChrisW.