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Author: Subject: FI Fuel return line - can I do this?
Simon

posted on 6/8/07 at 10:32 PM Reply With Quote
FI Fuel return line - can I do this?

Peeps,

Going to fit a new fuel line to allow fuel back from pressure reg, but instead of going into tank, can it go into a "T-piece" behind fuel filter and pump - basically return to the fuel line after it has left tank, but before pressurised.

Thanks

ATB

Simon






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ReMan

posted on 6/8/07 at 10:54 PM Reply With Quote
I know very little about FI, but I would guess the answer would be no, coz it's too simple!
IMHO it would fail, becuse unless there was always fuel in the return line, then potentially the pump would try to suck air from the return line rather than fuel from the tank.

Some FI expert tell me i'm way out???

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Doofus

posted on 6/8/07 at 11:03 PM Reply With Quote
Oooops misread the post... Ignore me... See above :-D

[Edited on 6/8/07 by Doofus]

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Dusty

posted on 7/8/07 at 12:29 AM Reply With Quote
Don't like the idea due to the recirculation of the same bit of fuel (and air). Any air can only escape through the injectors. Fuel may get hot and cause vapourisation problems. Better to put in a swirl-pot and return it to that. If the lifter pump feeds into the pot at mid level and the return fuel line higher up then warm fuel returns to the tank. Also stops surge.
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mark chandler

posted on 7/8/07 at 07:56 AM Reply With Quote
Just dump the return into a swirl pot on the scuttle, retain the existing low pressure side to the front of the car, save running a tank return with added benefits.

Away you go, jobs a good un.

Regards Mark

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Simon

posted on 7/8/07 at 10:04 PM Reply With Quote
Mark,

You lost me

I'm guessing that I use existing pump (4.5psi) to get fuel to front of car, then use FI pump into fuel rails, take off to pressure reg - excess from there to swirl pot and from there into low pressure pipe.

Does that sound right

ATB

Simon






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peterrosey

posted on 7/8/07 at 11:11 PM Reply With Quote
I had all manner of fuel injection problems until I switched to using a swirl pot - definitely the best way to do this.
Run the low pressure pump into the swirl pot (2nd inlet from top).
Plumb the fuel return line from the pressure reg into the highest point on the swirl pot.
Finally take the feed to the high pressure fuel pump from the lowest point of the swirl pot.
Hey presto1 No more fuel starvation or air bubbles...

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Simon

posted on 8/8/07 at 07:06 PM Reply With Quote
Cheers chaps

Gotta find a swirl pot now

ATB

Simon






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ady8077

posted on 12/8/07 at 12:39 PM Reply With Quote
quote:
Originally posted by mark chandler
Just dump the return into a swirl pot on the scuttle, retain the existing low pressure side to the front of the car, save running a tank return with added benefits.

Away you go, jobs a good un.

Regards Mark


Hi

Wont you still need a return pipe from the swirl tank to the main tank? How do you get rid of the air in the swirl tank?

Adrin

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