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Author: Subject: New Furore Formula Build
russbost

posted on 21/3/17 at 06:12 PM Reply With Quote
New Furore Formula Build

Hi Guys

I hope this will be of interest - at least it's out of the ordinary!

I recently started a customer build Furore. This one is to be in Williams colours (Old Williams as in Damon Hill era) & is going to be running an almost new (2016 with 600 miles on the clock!) ZZR1400. I thought it would be of interest to do a build diary as I go along with the build. Here are the first few pics. I'm not going to be offering much in the way of explanation - most of it is fairly self explanatory anyway, but feel to free to ask any Q's about anything that's not making sense!

I will try to post as much in a genuine timeframe as I can, I started the build at the start of March, but have had a weeks hols since & I'm not working on it full time, but here are the pics form the first days labours. I did have the luxury of having nearly all of the parts already cleaned/refurbed & prepped/painted ready to go, which along with some laser cut panelwork does help to speed things up a bit


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I no longer run Furore Products or Furore Cars Ltd, but would still highly recommend them for Acewell dashes, projector headlights, dominator headlights, indicators, mirrors etc, best prices in the UK! Take a look at http://www.furoreproducts.co.uk/ or find more parts on Ebay, user names furoreltd & furoreproducts, discounts available for LCB users.
Don't forget Stainless Steel Braided brake hoses, made to your exact requirements in any of around 16 colours. http://shop.ebay.co.uk/furoreproducts/m.html?_dmd=1&_ipg=50&_sop=12&_rdc=1

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Gre3D

posted on 21/3/17 at 06:58 PM Reply With Quote
odd looking chassis, looks super long?

curious to how this thing builds!





----------------------------
running a duratec ST engine'd locost for belgian slalom championship

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russbost

posted on 21/3/17 at 07:33 PM Reply With Quote
My avatar might give you a clue! It's not exactly a 7!

It's long because it seats 2 in tandem one behind the other & the engine is at the right end too!

Finished car is around 4.5m





I no longer run Furore Products or Furore Cars Ltd, but would still highly recommend them for Acewell dashes, projector headlights, dominator headlights, indicators, mirrors etc, best prices in the UK! Take a look at http://www.furoreproducts.co.uk/ or find more parts on Ebay, user names furoreltd & furoreproducts, discounts available for LCB users.
Don't forget Stainless Steel Braided brake hoses, made to your exact requirements in any of around 16 colours. http://shop.ebay.co.uk/furoreproducts/m.html?_dmd=1&_ipg=50&_sop=12&_rdc=1

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russbost

posted on 22/3/17 at 01:20 PM Reply With Quote
Day 2


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[Edited on 23/3/17 by russbost]





I no longer run Furore Products or Furore Cars Ltd, but would still highly recommend them for Acewell dashes, projector headlights, dominator headlights, indicators, mirrors etc, best prices in the UK! Take a look at http://www.furoreproducts.co.uk/ or find more parts on Ebay, user names furoreltd & furoreproducts, discounts available for LCB users.
Don't forget Stainless Steel Braided brake hoses, made to your exact requirements in any of around 16 colours. http://shop.ebay.co.uk/furoreproducts/m.html?_dmd=1&_ipg=50&_sop=12&_rdc=1

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russbost

posted on 23/3/17 at 06:56 PM Reply With Quote
Day 3, making progress!

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[Edited on 23/3/17 by russbost]





I no longer run Furore Products or Furore Cars Ltd, but would still highly recommend them for Acewell dashes, projector headlights, dominator headlights, indicators, mirrors etc, best prices in the UK! Take a look at http://www.furoreproducts.co.uk/ or find more parts on Ebay, user names furoreltd & furoreproducts, discounts available for LCB users.
Don't forget Stainless Steel Braided brake hoses, made to your exact requirements in any of around 16 colours. http://shop.ebay.co.uk/furoreproducts/m.html?_dmd=1&_ipg=50&_sop=12&_rdc=1

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Mash

posted on 23/3/17 at 08:41 PM Reply With Quote
Looking good Russ, but are you keeping us on tenterhooks?

Was keen to see more so had a sneaky look at the more recent photos you've uploaded to your archive

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russbost

posted on 23/3/17 at 09:25 PM Reply With Quote
quote:
Originally posted by Mash
Looking good Russ, but are you keeping us on tenterhooks?

Was keen to see more so had a sneaky look at the more recent photos you've uploaded to your archive

TY
You're cheating!
I was trying to present it much how the build has gone, you're only about 10 days behind, you just need to have a little patience - I may even get around to making some explanatory comments!





I no longer run Furore Products or Furore Cars Ltd, but would still highly recommend them for Acewell dashes, projector headlights, dominator headlights, indicators, mirrors etc, best prices in the UK! Take a look at http://www.furoreproducts.co.uk/ or find more parts on Ebay, user names furoreltd & furoreproducts, discounts available for LCB users.
Don't forget Stainless Steel Braided brake hoses, made to your exact requirements in any of around 16 colours. http://shop.ebay.co.uk/furoreproducts/m.html?_dmd=1&_ipg=50&_sop=12&_rdc=1

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Gre3D

posted on 25/3/17 at 11:00 PM Reply With Quote
looking forward to the rest of the build! :-)





----------------------------
running a duratec ST engine'd locost for belgian slalom championship

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russbost

posted on 28/3/17 at 12:40 PM Reply With Quote
Day 4 - you will see at various times bits fitted then later removed, sometimes it's a trial fit, sometimes it's because I want to get as many mounting & fixing holes drilled as possible b4 the floorpan goes in. You'll note I temp mounted the floorpan & drilled all mounting holes right at the start, but I find the floorpan is best left out as long as possible.
1. This gives additional access for drilling/mounting/cable ties etc
2. It stops the accumulation of loads of iron filings & swarf which creeps underneath the tubes & will later reappear as horrible & difficult to remove staining after the first time it gets wet!!!
3. We run the brake & clutch lines & the main battery cable inside the top chassis rails - save a lot of drilling & rivetting of "P" clips etc. However you really don't want to be drilling into one of those by accident when fitting panelling or bodywork!


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[Edited on 28/3/17 by russbost]





I no longer run Furore Products or Furore Cars Ltd, but would still highly recommend them for Acewell dashes, projector headlights, dominator headlights, indicators, mirrors etc, best prices in the UK! Take a look at http://www.furoreproducts.co.uk/ or find more parts on Ebay, user names furoreltd & furoreproducts, discounts available for LCB users.
Don't forget Stainless Steel Braided brake hoses, made to your exact requirements in any of around 16 colours. http://shop.ebay.co.uk/furoreproducts/m.html?_dmd=1&_ipg=50&_sop=12&_rdc=1

NOTE:This user is registered as a LocostBuilders trader and may offer commercial services to other users
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Gre3D

posted on 28/3/17 at 05:29 PM Reply With Quote
that is actually starting to look quite good!
do you sell these as a kit? single seater ones then





----------------------------
running a duratec ST engine'd locost for belgian slalom championship

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russbost

posted on 28/3/17 at 05:46 PM Reply With Quote
Yes, it's a kit, take a look at Furorecars.co.uk

Clicky Linky

This is one I'm building for a specific customer, but spec will be very similar to the demonstrator (Red Bull colours car). They are all built as 2 seaters, using a cover over the passenger seat when seat not required. Obviously we can build the chassis as a single seater, it's very simple to simply miss the passenger seat section out, but you would then have to come up with bespoke bodywork. To me half the fun of a kitcar is being able to take friends out in the car, even if only to see their reaction!





I no longer run Furore Products or Furore Cars Ltd, but would still highly recommend them for Acewell dashes, projector headlights, dominator headlights, indicators, mirrors etc, best prices in the UK! Take a look at http://www.furoreproducts.co.uk/ or find more parts on Ebay, user names furoreltd & furoreproducts, discounts available for LCB users.
Don't forget Stainless Steel Braided brake hoses, made to your exact requirements in any of around 16 colours. http://shop.ebay.co.uk/furoreproducts/m.html?_dmd=1&_ipg=50&_sop=12&_rdc=1

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russbost

posted on 29/3/17 at 12:39 PM Reply With Quote
The rear internal panels are all laser cut, which makes life massively easier, bent & shaped to fit, then temp fit & drill b4 removing to paint then refit permanently. There's a seat belt hole which hides behind the tank - kinda important to ensure this gets drilled thro' the panel at this point, tank is just a temp fit for now

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I no longer run Furore Products or Furore Cars Ltd, but would still highly recommend them for Acewell dashes, projector headlights, dominator headlights, indicators, mirrors etc, best prices in the UK! Take a look at http://www.furoreproducts.co.uk/ or find more parts on Ebay, user names furoreltd & furoreproducts, discounts available for LCB users.
Don't forget Stainless Steel Braided brake hoses, made to your exact requirements in any of around 16 colours. http://shop.ebay.co.uk/furoreproducts/m.html?_dmd=1&_ipg=50&_sop=12&_rdc=1

NOTE:This user is registered as a LocostBuilders trader and may offer commercial services to other users
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russbost

posted on 30/3/17 at 05:07 PM Reply With Quote
Days 6 & 7, 1st fit of some of the bodywork, essential to fit side panels, nose & "bonnet" all at the same time as any affects the others, equally essential to ensure shut lines are accurate as once panels are siraflexed in place they ain't going anywhere in a hurry!
Bodywork is always time consuming!



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I no longer run Furore Products or Furore Cars Ltd, but would still highly recommend them for Acewell dashes, projector headlights, dominator headlights, indicators, mirrors etc, best prices in the UK! Take a look at http://www.furoreproducts.co.uk/ or find more parts on Ebay, user names furoreltd & furoreproducts, discounts available for LCB users.
Don't forget Stainless Steel Braided brake hoses, made to your exact requirements in any of around 16 colours. http://shop.ebay.co.uk/furoreproducts/m.html?_dmd=1&_ipg=50&_sop=12&_rdc=1

NOTE:This user is registered as a LocostBuilders trader and may offer commercial services to other users
View User's Profile Visit User's Homepage View All Posts By User U2U Member
russbost

posted on 31/3/17 at 05:08 PM Reply With Quote
Holes drill thro' ends of top chassis rails to allow their use as a conduit for brake/clutch pipes & main battery cable to run thro' - saves lots of "p" clipping.
Not quite ready to run those bits all the way thro' yet as still some more pop rivet holes to be drilled into top rails

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I no longer run Furore Products or Furore Cars Ltd, but would still highly recommend them for Acewell dashes, projector headlights, dominator headlights, indicators, mirrors etc, best prices in the UK! Take a look at http://www.furoreproducts.co.uk/ or find more parts on Ebay, user names furoreltd & furoreproducts, discounts available for LCB users.
Don't forget Stainless Steel Braided brake hoses, made to your exact requirements in any of around 16 colours. http://shop.ebay.co.uk/furoreproducts/m.html?_dmd=1&_ipg=50&_sop=12&_rdc=1

NOTE:This user is registered as a LocostBuilders trader and may offer commercial services to other users
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russbost

posted on 3/4/17 at 04:27 PM Reply With Quote
More laser cut bits for the rear bulkhead & 1st sidepod going into place, needs a bit of cutting out trimming to get a nice fit


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I no longer run Furore Products or Furore Cars Ltd, but would still highly recommend them for Acewell dashes, projector headlights, dominator headlights, indicators, mirrors etc, best prices in the UK! Take a look at http://www.furoreproducts.co.uk/ or find more parts on Ebay, user names furoreltd & furoreproducts, discounts available for LCB users.
Don't forget Stainless Steel Braided brake hoses, made to your exact requirements in any of around 16 colours. http://shop.ebay.co.uk/furoreproducts/m.html?_dmd=1&_ipg=50&_sop=12&_rdc=1

NOTE:This user is registered as a LocostBuilders trader and may offer commercial services to other users
View User's Profile Visit User's Homepage View All Posts By User U2U Member
russbost

posted on 4/4/17 at 07:00 PM Reply With Quote
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Sidepod not fully fitted at this point, hence gap at front, holes all drilled ready for rivets

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Can you see what it is yet?

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Inside of side panel prepared & painted matt black, takes about 15 minutes, but makes a massive difference to how the finished interior looks

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Siraflex to abraded surface of powdercoat avoids squeaking & chattering of the body panels

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Final fit of NS side panel, clamped up whilst bonding goes off as can't rivet bottom face until floor goes in - which we want to avoid as long as possible

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I no longer run Furore Products or Furore Cars Ltd, but would still highly recommend them for Acewell dashes, projector headlights, dominator headlights, indicators, mirrors etc, best prices in the UK! Take a look at http://www.furoreproducts.co.uk/ or find more parts on Ebay, user names furoreltd & furoreproducts, discounts available for LCB users.
Don't forget Stainless Steel Braided brake hoses, made to your exact requirements in any of around 16 colours. http://shop.ebay.co.uk/furoreproducts/m.html?_dmd=1&_ipg=50&_sop=12&_rdc=1

NOTE:This user is registered as a LocostBuilders trader and may offer commercial services to other users
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Gre3D

posted on 5/4/17 at 07:40 PM Reply With Quote
i like it,
if only belgian laws would allow kit cars on the road :'(





----------------------------
running a duratec ST engine'd locost for belgian slalom championship

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russbost

posted on 5/4/17 at 10:05 PM Reply With Quote
Well, never say never, there's at least one on the road in Germany, passed the TUV, surely Belgium can't be worse than that, or do they simply have a blanket ban?





I no longer run Furore Products or Furore Cars Ltd, but would still highly recommend them for Acewell dashes, projector headlights, dominator headlights, indicators, mirrors etc, best prices in the UK! Take a look at http://www.furoreproducts.co.uk/ or find more parts on Ebay, user names furoreltd & furoreproducts, discounts available for LCB users.
Don't forget Stainless Steel Braided brake hoses, made to your exact requirements in any of around 16 colours. http://shop.ebay.co.uk/furoreproducts/m.html?_dmd=1&_ipg=50&_sop=12&_rdc=1

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JC

posted on 6/4/17 at 06:01 AM Reply With Quote
Really like the new side pods Russ! Well done
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russbost

posted on 6/4/17 at 07:09 AM Reply With Quote
quote:
Originally posted by JC
Really like the new side pods Russ! Well done


You simply wouldn't believe how much time, money & effort went into those, but I do think it makes the whole car look more up to date





I no longer run Furore Products or Furore Cars Ltd, but would still highly recommend them for Acewell dashes, projector headlights, dominator headlights, indicators, mirrors etc, best prices in the UK! Take a look at http://www.furoreproducts.co.uk/ or find more parts on Ebay, user names furoreltd & furoreproducts, discounts available for LCB users.
Don't forget Stainless Steel Braided brake hoses, made to your exact requirements in any of around 16 colours. http://shop.ebay.co.uk/furoreproducts/m.html?_dmd=1&_ipg=50&_sop=12&_rdc=1

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z2000

posted on 6/4/17 at 08:08 AM Reply With Quote
[quoteYou simply wouldn't believe how much time, money & effort went into those, but I do think it makes the whole car look more up to date


Well worth the investment though Russ, love the look of this build. If I had time, space and money for another car this is very tempting!





If it isn't broken; take it apart and fix it! Build PhotoBlog:
http://z2000.co.uk

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russbost

posted on 11/4/17 at 05:41 PM Reply With Quote
Day 11. Fairly important to get the gear lever & cable mounting/drilling done b4 the side panel goes on, not impossible to do after, but why make life harder than it needs to be!
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I finished fitting the tank whilst waiting for paint to dry on inside of the side panel

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Side panel rivetted & clamped whilst Siraflex goes off, I've extended shop bought clamps so they reach across the whole chassis

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Floorpan has to go in at this point as it is overlapped by the side panels, still left as a loose fit for now so any swarf can be easily expelled around the edges, it has Siraflex added between ali & chassis tubes before final rivetting later on

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[Edited on 11/4/17 by russbost]





I no longer run Furore Products or Furore Cars Ltd, but would still highly recommend them for Acewell dashes, projector headlights, dominator headlights, indicators, mirrors etc, best prices in the UK! Take a look at http://www.furoreproducts.co.uk/ or find more parts on Ebay, user names furoreltd & furoreproducts, discounts available for LCB users.
Don't forget Stainless Steel Braided brake hoses, made to your exact requirements in any of around 16 colours. http://shop.ebay.co.uk/furoreproducts/m.html?_dmd=1&_ipg=50&_sop=12&_rdc=1

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russbost

posted on 14/4/17 at 09:13 AM Reply With Quote
Ok, we're now on day 12, brake & clutch pipes/hoses all fitted before front suspension was refitted. It's only a few minutes work to refit the front suspension

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Throttle cable clipped outside of cockpit makes for an easier fit

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Preliminary radiator fitting, fits inside rear of O/S sidepod

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I no longer run Furore Products or Furore Cars Ltd, but would still highly recommend them for Acewell dashes, projector headlights, dominator headlights, indicators, mirrors etc, best prices in the UK! Take a look at http://www.furoreproducts.co.uk/ or find more parts on Ebay, user names furoreltd & furoreproducts, discounts available for LCB users.
Don't forget Stainless Steel Braided brake hoses, made to your exact requirements in any of around 16 colours. http://shop.ebay.co.uk/furoreproducts/m.html?_dmd=1&_ipg=50&_sop=12&_rdc=1

NOTE:This user is registered as a LocostBuilders trader and may offer commercial services to other users
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russbost

posted on 18/4/17 at 05:33 PM Reply With Quote
Day 13, may be unlucky for some, but fortunately not for me!
Spent most of the time fitting the rad & rad fan. Made a permanent fit of the O/S sidepod. Before anyone asks, no the duct tape is not a permanent fixture, it's there to hold ducting in place whilst Siraflex goes off!
Also got the engine cradle onto the engine ready to drop it in

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I no longer run Furore Products or Furore Cars Ltd, but would still highly recommend them for Acewell dashes, projector headlights, dominator headlights, indicators, mirrors etc, best prices in the UK! Take a look at http://www.furoreproducts.co.uk/ or find more parts on Ebay, user names furoreltd & furoreproducts, discounts available for LCB users.
Don't forget Stainless Steel Braided brake hoses, made to your exact requirements in any of around 16 colours. http://shop.ebay.co.uk/furoreproducts/m.html?_dmd=1&_ipg=50&_sop=12&_rdc=1

NOTE:This user is registered as a LocostBuilders trader and may offer commercial services to other users
View User's Profile Visit User's Homepage View All Posts By User U2U Member
russbost

posted on 20/4/17 at 04:49 PM Reply With Quote
Day 14 & the engine is in, unfortunately this is where tons more work starts as we now need to get cooling, fuel & exhaust systems hooked up to say nothing of throttle, gear linkage & diff/driveshafts. Some of this is bespoke to each car & some is much more pre-organised with laser cut parts etc. No prizes for guessing which bits take the most time!


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I no longer run Furore Products or Furore Cars Ltd, but would still highly recommend them for Acewell dashes, projector headlights, dominator headlights, indicators, mirrors etc, best prices in the UK! Take a look at http://www.furoreproducts.co.uk/ or find more parts on Ebay, user names furoreltd & furoreproducts, discounts available for LCB users.
Don't forget Stainless Steel Braided brake hoses, made to your exact requirements in any of around 16 colours. http://shop.ebay.co.uk/furoreproducts/m.html?_dmd=1&_ipg=50&_sop=12&_rdc=1

NOTE:This user is registered as a LocostBuilders trader and may offer commercial services to other users
View User's Profile Visit User's Homepage View All Posts By User U2U Member
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