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Zetec Turbo
Zetec-Turbo - 7/11/09 at 11:18 PM

ok reason Im on here is to get my head around a Zetec turbo conversion ok. I hope that I can get some pointers on this, I know its possible. And I know its not expensive cos a mate recently purchased a Focus 1.8 with a turbo fitted that apparently was mounted on a CVH manifold. If this is true, then its a relatively easy job, right???

And be gentle on me please!


mark chandler - 7/11/09 at 11:27 PM

look for posts by djtom


dlatch - 7/11/09 at 11:31 PM

sounds like a cvh head on a zetec bottom end. popular conversion for the RS turbo boys


big_wasa - 7/11/09 at 11:34 PM

This site has lots of info


coozer - 7/11/09 at 11:38 PM

I'm planning a zetec turbo build and the way I look at is....

Low comp pistons either by changing the pistons (expensive) or a decomp plate (cheaper), a Rover turbo inlet, focus twisty bit exhaust with turbo flange welded on, a turbo from somewhere, probably a rover T16 job and megasquirt, + just enough boost to give 250bhp!

Then some 4" hoses and a massive intercooler under the nose..

I'm on the lookout for a 2L zetec bottom end if anyone wants to donate to the cause I already have the top end ready


madteg - 8/11/09 at 08:04 AM

You need a RS TURBO manifold, the bolts do not all line up so you have to cut flange of and weld a zetec one on or make convertion plate up, it does weld quite well. Or would a RS FOCUS on fit as the focus is a Zetec not a Duratech.


ss1turbo - 8/11/09 at 07:54 PM

I've gone for a 2.0 bottom end, 1.8 head (same as a 2.0), decomp plate, focus N/A manifold with a T25 flange, Saab 9000 T25 and a "reversed" Rover T16 manifold. You may get away with not reversing in on a Locost but i've got bodywork in the way..

Boost Performance (LS1 something dot com) do an exhaust manifold that allows top of bottom mount - has been used in a Westfield with a T3 with apparently good results.

Don't forget ARP rod bolts...

If mine turns out well, then i'll treat it to a set of decent pistons and ditch the decomp plate,


djtom - 13/11/09 at 02:06 PM

quote:
Originally posted by ss1turbo
I've gone for a 2.0 bottom end, 1.8 head (same as a 2.0)............


1.8 head actually has smaller combustion chambers than 2.0, thus raising the CR if you stick it on a 2.0 bottom end, although not by much (half a ratio?).

quote:
If mine turns out well, then i'll treat it to a set of decent pistons and ditch the decomp plate,


Exactly what I'm doing at the moment, as mine turned out rather well! See new engine build thread here: http://www.locostbuilders.co.uk/viewthread.php?tid=110671
Just realised I really need to update that - it's nearly finished!

My first engine (still going strong after a season of trackday abuse) was a budget decomp plate build - 2.0 silvertop, bog standard Mondeo engine. ARP rod bolts, home made log manifold, Mitsubishi TD04H-15G turbo (from a 4l diesel JCB!), cheap external wastegate, Griffin Power inlet manifold (not recommended) and running Megasquirt management through some 460cc Rover Turbo injectors. I use a pace chargecooler which seems to work OK. There's some info in my threads here:
http://www.locostbuilders.co.uk/viewthread.php?tid=68802
and
http://www.locostbuilders.co.uk/viewthread.php?tid=101532

Tom

[Edited on 13/11/09 by djtom]

[Edited on 13/11/09 by djtom]


ss1turbo - 20/11/09 at 07:50 PM

You and I have very similar thoughts. Tom..

I think i did use a 2.0 head in the end, rather than the 1.8 130PS head i was going to originally (but definately with the 130PS cams). Currently i have the Rover injectors in there with the additional Ford stock 1.8 ones if needed..

I have a Pace chargecooler, but intending to use a Subaru one for ease of fitment in my case.


MikeRJ - 21/11/09 at 01:30 PM

quote:
Originally posted by coozer
I'm planning a zetec turbo build and the way I look at is....

Low comp pistons either by changing the pistons (expensive) or a decomp plate (cheaper), a Rover turbo inlet, focus twisty bit exhaust with turbo flange welded on, a turbo from somewhere, probably a rover T16 job and megasquirt, + just enough boost to give 250bhp!



The T25 used in the Rover is pretty small if you are aiming at that sort of power, better to start with a T28 sized turbo.


ss1turbo - 21/11/09 at 01:35 PM

I'm using the one from a Saab 9000 - good enough for 250bhp, it seems..anything above that and i'll fit a T28/TD04/T3-esque unit