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rolling road
APR - 11/3/06 at 08:03 AM

got my car maped yesterday 2.0 blk top zetec with gsxr throttle bodies made 168 bhp at flywheel and 139 bhp at the wheels


mark.s - 11/3/06 at 08:23 AM

nice 1, who did the rolling toad for you?


the_fbi - 11/3/06 at 09:59 AM

What management?
GSX-R 750 bodies?
Whose manifold?

Nice result btw


the_fbi - 11/3/06 at 02:54 PM

Running verniers so possibly different cams too


olv - 11/3/06 at 03:24 PM

Excellent result.

What sort of torque was it producing and what was the shape of the graph?

i'm currently weighing up vauxhall vs zetec power. can't make up my mind!

Also, what ecu are you running, megasquirt?

Keep thinking of more questions from your photo archive it looks like you were running twin 45s before, what sort of power were they producing?

Also how much was the rolling road setup?

Sorry lots of questions

[Edited on 11/3/06 by olv]


omega0684 - 11/3/06 at 06:14 PM

where or who made your exhaust manifold for you looks very nice and shiny, i want one!

Alex


omega0684 - 11/3/06 at 06:14 PM

where or who made your exhaust manifold for you looks very nice and shiny, i want one!

Alex


APR - 11/3/06 at 11:26 PM

manifold by bogg bros
ecu is DTA ex48
exhaust was luego item
torque was up by 25lb with a smooth climb to rev limit at 7250
old zetec with twin 45s only produced 130bhp on same r/road.
cost of r/road was £250
std cams at this time and found no gain from verniers.
throttle bodies gsxr 750 k4
trumpets from merlin motorsport
r/r done by FRANKINSTIEN MOTORSPORT
heath and reach nr leighton buzzard.
didnt get a print out but they are sending me one and i will post it up.
Thanks to everyone who answerd all my questions during my build

[Edited on 11/3/06 by APR]


TheKingofBling - 12/3/06 at 07:44 PM

Olv,

Go Vx route, your nearly get than power from a bog standard motor.


TheKingofBling - 12/3/06 at 07:44 PM

Olv,

Go Vx route, your nearly get than power from a bog standard motor.


greggors84 - 12/3/06 at 08:38 PM

I take it they are recommended then! Will have to look them up when I get mine on the road.

Do you fancy coming over to Abingdon on tuesday for the Oxfordshire meet, show of your freshly tuned car!

EDIT: By the way, is one of your pictures in your archive taken on top of Dunstable Downs? If it is, its about 2 miles from where I live back home.

[Edited on 12/3/2006 by greggors84]


APR - 12/3/06 at 10:52 PM

greggors84
yes it was dunstable downs the other car was adz h. abingdon is a good possability send us some details, do many turn out for this????
Adrian.


greggors84 - 13/3/06 at 01:28 AM

The details of the location are here http://www.locostbuilders.co.uk/viewthread.php?tid=36933

Had some good turn outs last year, but as its still cold and wet it might not be too many this month. Last month was a poor turn out, and Dan, who normally organises the meets, isnt here either.

Should see tomorrow and tuesday who is planning on coming along.

I drove back past that car park on the way back from my first cocked up SVA.


stevebubs - 13/3/06 at 02:41 AM

quote:
Originally posted by TheKingofBling
Olv,

Go Vx route, your nearly get than power from a bog standard motor.


Um...APRs motor is pretty much a standard one...the only modification is vernier pulleys....


NS Dev - 13/3/06 at 09:04 AM

VX XE, totally std, incl std cams and pulleys, with 48mm throttle bodies will give approx 200hp flywheel, 175-180@ wheels.

Mine have made 176hp@ wheels and 172hp @ wheels

Much more than std Zetec, there is no contest in terms of std engines.


TheKingofBling - 13/3/06 at 11:05 PM

The Above says it all.


NS Dev - 13/3/06 at 11:26 PM

BUT.....to prove I am not biased! I have seen some fairly "mild" (pocketted pistons, revised cams and bigger inlet valves) Zetecs giving std Vauxhalls a very good run for their money, though the Zetec would obviously still work out more expensive.

They also seem to have a tad more bulk to their torque curves than the vauxhall, no idea why.

VX XE still wins hands down though.

Zetec is very comparable in design and performance to the later VX Ecotec engine, which is significantly less capable in std or mildly tuned form than the XE.


liam.mccaffrey - 14/3/06 at 12:00 AM

i know the xe is king ns, but dave walker wrote a rather glowing article about the ecowreck in ppc, apparantly they can show 200 hp without internal mods. I was under the impression they had the edge over a zetec, any thoughts?

[Edited on 14/3/06 by liam.mccaffrey]


NS Dev - 14/3/06 at 12:09 AM

You won't see 200hp without touching internals I'm afraid.

It's not a big deal, just like the zetec it's simple stuff, but you'll need to pocket the ecotec pistons and fit a pair of cams to get 200hp.

I don't know enough to be able to compare the zetec and ecotec directly, but they have a "similar" head design (much narrower and tighter in the chambers than the XE) and similar? (the same?) valve sizes so I would guess they are going to make broadly similar outputs, certainly make exactly the same std power figure. (but then they would wouldn't they!!!)

The ironic plus with bothe the zetec and the Ecotec is that you can do fairly cheap mods which will bring them up to XE power levels, but the enhance the XE by any worthwhile amount takes a lot of money. You can't fit cams which are any good without pocketing the pistons quite a bit, but then you may as well fork out for forged intruder ones, and then with the cams fitted, you'll need to rev it, so you'll need steel rods at £600 ish a set.................................


Monkeybasher - 14/3/06 at 02:02 AM

Well done i would be chuffed with that.

Could you tell me which merlin ram pipes they are? are they ITG ones full radius, slot in type, etc?
I need to get a set for mine along with whatever you attached them with, it looks like silicon pipe?

Are you going to put air filters on?

Cheers

Steve


the_fbi - 14/3/06 at 08:19 AM

Ben Lee on Migweb runs a pretty modified ecotec and doesn't come close to 200bhp

Same mods on an XE would be 200+ easily, yet he's at 183.5

http://www.migweb.co.uk/forums/showthread.php?t=131352


olv - 14/3/06 at 01:13 PM

SBD have achieved some impressive results with the 1.6 16v ecotec. With heavy mods they've reached 240bhp and can rev up to 9500bhp which is very cool

But 165bhp seems to be fairly easy to obtain without going too hard on modifications. I'm tempted to by one as it'll be more compact and presumably lighter than the XE, and more insurance friendly for me as i wont be 21 for another year or so.


flak monkey - 14/3/06 at 01:19 PM

Drop a duratec in Thats what I would be doing if I had the money. 204BHP from an otherwise standard engine sounds good to me.

http://www.webcon.co.uk/Downloads/Duratec%20Flyer.pdf

David


NS Dev - 14/3/06 at 02:45 PM

Yea, but the XE makes exactly the same power for much less money!

Ok, the duratec is lighter, but it needs a very expensive bellhousing etc.

Again, I looked at using one but it would cost me 2.5 to 3 times what the XE will for the same power and a few kgs less weight!!


NS Dev - 14/3/06 at 02:50 PM

quote:
Originally posted by olv
SBD have achieved some impressive results with the 1.6 16v ecotec. With heavy mods they've reached 240bhp and can rev up to 9500bhp which is very cool

But 165bhp seems to be fairly easy to obtain without going too hard on modifications. I'm tempted to by one as it'll be more compact and presumably lighter than the XE, and more insurance friendly for me as i wont be 21 for another year or so.


VERY VERY good engine indeed!!!

we ran a std one in the old rally car and it made 162 hp iirc in totally std form with 45mm jenvey throttle bodies on it. Quite a bit lighter than the XE, considerably smaller, uses effectively larger valves (per cc of cyl displacement, they are actually a tad smaller if you see what I mean!) and uses the same cam followers as the XE, so it's well overengineered in the cyl head dept.

very good engine indeed, but then there's also the K series and Zetec S to consider, which are more modern and lighter. K series has its foibles which can be a pain though and the zetec S is more desirable hence more pricey!


DIY Si - 14/3/06 at 03:03 PM

Did/do any cars run the duratec v6? Anyon eknow a power figure for it? Already thinking of parts for my next build and want a v6 engine just to be a (little) bit different. Plus I want twin exhausts next time. More shiny bits.


NS Dev - 14/3/06 at 03:38 PM

I think Razman on here is running one?


olv - 14/3/06 at 06:00 PM

quote:
Originally posted by NS DevVERY VERY good engine indeed!!!

we ran a std one in the old rally car and it made 162 hp iirc in totally std form with 45mm jenvey throttle bodies on it. Quite a bit lighter than the XE, considerably smaller, uses effectively larger valves (per cc of cyl displacement, they are actually a tad smaller if you see what I mean!) and uses the same cam followers as the XE, so it's well overengineered in the cyl head dept.

very good engine indeed, but then there's also the K series and Zetec S to consider, which are more modern and lighter. K series has its foibles which can be a pain though and the zetec S is more desirable hence more pricey!


Sorry to drag this further off topic but there you go

Glad to here you had such positive results with the 1.6 ecotec. It makes it a very tempting option for me. Difficult to pick between that and the 2.0 XE.

Any idea what the weight difference is between the two? Does the ecotec require any sump modifications? Does the XE really need a chopped sump for better ground clearance as it's a fairly tall engine and can hang down a bit too much?

What are peoples thoughts on using a manta box instead of a bellhousing and type 9. As far as i know the manta box should just mate straight up to the XE, what about the 1.6 ecotec? What's the size and weight like of the manta box compared with the type 9.

Woah, gone waaay off topic. sorry APR.


APR - 14/3/06 at 08:34 PM

monkeybasher
product code for ram pipes - ITG-AH32/bare ali spinning 70mm, £10.80 each +vat they measure 52mm at throttle body end and joined with samco 51mm hose ( cheapest way is to buy a 45 deg bend and cut it up £16 +vat) all from merlin also stainless hose clips 50-70mm.
Adrian.


everyone else
zetec's are eaiser to get hold of
at least down here


liam.mccaffrey - 14/3/06 at 09:26 PM

with espect to the ecotec issue the only reason I am using one is because its free

If I could choose
s2000
duratec or Bike engine
K series

in that order


DIY Si - 14/3/06 at 09:39 PM

mmmmm, S2000. ba$tard quick so i hear. And there's a company from somewhere that all ready makes a kit with it! Shame I can't afford an S200 wheelnut, let alone the engine! Hasn't stopped me making a locost though. Hurrah.


Monkeybasher - 14/3/06 at 11:07 PM

quote:
Originally posted by APR
monkeybasher
product code for ram pipes - ITG-AH32/bare ali spinning 70mm, £10.80 each +vat they measure 52mm at throttle body end and joined with samco 51mm hose ( cheapest way is to buy a 45 deg bend and cut it up £16 +vat) all from merlin also stainless hose clips 50-70mm.
Adrian.


everyone else
zetec's are eaiser to get hold of
at least down here



Thankyou Adrian, I have just ordered the parts.

Cheers

Steve


NS Dev - 14/3/06 at 11:22 PM

quote:
Originally posted by olv
quote:
Originally posted by NS DevVERY VERY good engine indeed!!!

we ran a std one in the old rally car and it made 162 hp iirc in totally std form with 45mm jenvey throttle bodies on it. Quite a bit lighter than the XE, considerably smaller, uses effectively larger valves (per cc of cyl displacement, they are actually a tad smaller if you see what I mean!) and uses the same cam followers as the XE, so it's well overengineered in the cyl head dept.

very good engine indeed, but then there's also the K series and Zetec S to consider, which are more modern and lighter. K series has its foibles which can be a pain though and the zetec S is more desirable hence more pricey!


Sorry to drag this further off topic but there you go

Glad to here you had such positive results with the 1.6 ecotec. It makes it a very tempting option for me. Difficult to pick between that and the 2.0 XE.

Any idea what the weight difference is between the two? Does the ecotec require any sump modifications? Does the XE really need a chopped sump for better ground clearance as it's a fairly tall engine and can hang down a bit too much?

What are peoples thoughts on using a manta box instead of a bellhousing and type 9. As far as i know the manta box should just mate straight up to the XE, what about the 1.6 ecotec? What's the size and weight like of the manta box compared with the type 9.

Woah, gone waaay off topic. sorry APR.


Right!

Yep, the XE does need a chopped sump otherwise its much too tall, and the manta sump is still too tall really (I have one but its now in a manta again!)

Don't know on the weight difference, I'd make a wild guess at something like 10 to 15kg

Yep, the manta 1800 box (or carlton box, but note the manta one MUST be the 1800, not the 1.6, 1.9 or 2.0, these used the CIH block which is totally different) will fit either the 1600 16v or 2.0 16v engines. Vauxhall used the same bellhousing pattern from 1300 8v OHC up to the 3.0 V6 ecotec.

manta box has much the same weaknesses as the type 9 ford, but no competition bits are around for the Getrag 240 (manta) one whereas there are loads for the ford.

hope this helps

Nat


olv - 15/3/06 at 07:53 PM

Cheers for that NS Dev, most useful.


Cazzy R - 20/3/06 at 01:24 PM

quote:
Originally posted by APR
manifold by bogg bros
ecu is DTA ex48
exhaust was luego item
torque was up by 25lb with a smooth climb to rev limit at 7250
old zetec with twin 45s only produced 130bhp on same r/road.
cost of r/road was £250
std cams at this time and found no gain from verniers.
throttle bodies gsxr 750 k4
trumpets from merlin motorsport
r/r done by FRANKINSTIEN MOTORSPORT
heath and reach nr leighton buzzard.
didnt get a print out but they are sending me one and i will post it up.
Thanks to everyone who answerd all my questions during my build

[Edited on 11/3/06 by APR]


Hello APR.
I notice from your photo gallery that you are using the injector locations in the GSX-R bodies.
As you have a proven set up could you tell me:
1. What injectors you are using?
2. How did you arrive at the overall length of the inlet tract and the distance from the injectors to the manifold joint face.Where these positions calculated/guesstimated or did they just happen?
Cheers.


APR - 20/3/06 at 07:57 PM

std escort cosworth dark blue injectors (had to run at 3 bar fuel pressure running at 90% duty at rev limit of 7250 ),
injectors to flange is 95mm bogg bros set this. hope this helps
Adrian.


Cazzy R - 20/3/06 at 10:51 PM

Good Info. Thanks.


nre - 21/3/06 at 07:59 AM

quote:
Originally posted by APR
product code for ram pipes - ITG-AH32/bare ali spinning 70mm, £10.80 each +vat



I have the same on my setup, but bought from HERE for half Merlin's price.... this is locostbuilders after all!

Hope that might save someone a few quid...

Cheers,

Neil


NS Dev - 21/3/06 at 09:17 AM

quote:
Originally posted by nre
quote:
Originally posted by APR
product code for ram pipes - ITG-AH32/bare ali spinning 70mm, £10.80 each +vat



I have the same on my setup, but bought from HERE for half Merlin's price.... this is locostbuilders after all!

Hope that might save someone a few quid...

Cheers,

Neil


Top link! Cheers!

I have always found need for speed a bit pricey but those prices are not bad!

Got to get some of the 279mm long ones for mine now!


Tim 45 - 21/3/06 at 09:19 PM

quote:
Originally posted by NS Dev
Yea, but the XE makes exactly the same power for much less money!

Ok, the duratec is lighter, but it needs a very expensive bellhousing etc.

Again, I looked at using one but it would cost me 2.5 to 3 times what the XE will for the same power and a few kgs less weight!!


Why how heavy is the XE?


muzchap - 22/3/06 at 11:49 AM

Has anybody EVER managed to get through to Need For Speed on the phone?

Driving me (excuse pun) mad!!!

Just keeps ringing and ringing and ringing...

I want to order some trumpets and then some 'air filter socks' to go over them... I just wanna chat to em first and find out about the socks.

RamAIR make socks - but they say max power is 130 horses - I want more than that - hence checking with NeedForSpeed!!!

It should be NEED TO ANSWER THE FKIN PHONE!!!


NS Dev - 22/3/06 at 12:01 PM

Don't use filter socks, they are shite in blunt terms!

If you do want some, I have some ITG ones you can have if you wanna collect them, but they are crap!


ned - 22/3/06 at 12:20 PM

I am after some long rampipes for my throttle bodies - the flanged type pref 90-120mm + whats the cheapest place for these? Jenvey site seems very expensive. The bare spinnings look good, but can you buy blank bases to get them tigged to?

Ned.


muzchap - 22/3/06 at 12:30 PM

Ned,

Pipercross do some at around £16 each to fit any carbs

this place stocks em and is cheap

http://www.performancecentre.co.uk/

Cheers,

Murray


ned - 22/3/06 at 12:37 PM

good link, thanks - but in bolt on fitment (dhla style?) they only go upto 60mm


muzchap - 22/3/06 at 12:53 PM

NSDEV you have U2U

NED,

Sorry - didn't realise they weren't long enough :-(

I'd give ITG a ring - see what they can do - that's what I did with Pipercross...

ITG might be able to supply direct with the plates to 'tig' on..

Cheers,

Murray


ned - 10/4/06 at 02:17 PM

For anyone thats still interested I've just rung ITG and they quoted me a retail price of £16 each for the flanges and £15.80 retail for the 108mm 45mmid spinnings, which is odd seeing as the link above is cheaper and the guy wasn't aware of that website selling them!

all that aside its still cheaper to pay jenvey £23 each in 90 or 120mm lengths and not have to fit the flange and spinning together by welding/glueing etc.

still no 'locost' solution as far as i can see