Printable Version | Subscribe | Add to Favourites
New Topic New Poll New Reply
Author: Subject: First start with turbo and manifold on VIDEO
tompat3463

posted on 13/12/12 at 07:12 PM Reply With Quote
First start with turbo and manifold on VIDEO

http://www.youtube.com/watch?v=U_fOlNy9b7A&sns=em

First start of my cbr900 with turbo on

Spools up straight away and seem to produce lots of boost which is nice


While we're on. Which way does the water flow thru oil filter on this engine ?!?!

View User's Profile View All Posts By User U2U Member
welderman

posted on 13/12/12 at 07:51 PM Reply With Quote
Excellent work





Thank's, Joe

I don't stalk people


http://www.locostbuilders.co.uk/forum/23/viewthread.php?tid=172301

Back on with the Fisher Fury R1

View User's Profile Visit User's Homepage View All Posts By User U2U Member
tompat3463

posted on 13/12/12 at 07:55 PM Reply With Quote
Thanks mate. Really put my head into the manifold and I don't think it's turned out bad.

Its a very tight manifold to make with the bore spacing

Next on the agenda is the plenum

View User's Profile View All Posts By User U2U Member
wylliezx9r

posted on 13/12/12 at 08:22 PM Reply With Quote
Looks good, will the turbo fit behind the side panel ? Or are you going to make a hole in it ?.

[Edited on 13/12/12 by wylliezx9r]





I spent a lot of money on booze, birds and fast cars. The rest I just squandered.
George Best

View User's Profile E-Mail User View All Posts By User U2U Member
imp paul

posted on 13/12/12 at 08:29 PM Reply With Quote
it looks nice pal well done looks nice welding
View User's Profile View All Posts By User U2U Member
tompat3463

posted on 13/12/12 at 08:45 PM Reply With Quote
I've kept the turbo as tight in as I can. What will be will be. If things need to be butchered for it to fit then so be it. I haven't decided what it's going in yet !!

Welderman. What thickness Ali did u fab ur plenum from ??

Thanks for the comments guys

View User's Profile View All Posts By User U2U Member
maccmike

posted on 13/12/12 at 08:50 PM Reply With Quote
That is a fine ass bitch
View User's Profile View All Posts By User U2U Member
Proby

posted on 13/12/12 at 08:53 PM Reply With Quote
Excellent work! Manifold looks top notch! I've just got hold of my 954 throttle bodies (from the states as were cheaper believe it or not) megasquirt is on order, I'm now making up an inlet manifold. I'm just trying to source someone local to make me a plenum and exhaust manifold!

PS What turbo you using??





Visit GraphicMonster

View User's Profile Visit User's Homepage View All Posts By User U2U Member
welderman

posted on 13/12/12 at 08:58 PM Reply With Quote
quote:
Originally posted by tompat3463
I've kept the turbo as tight in as I can. What will be will be. If things need to be butchered for it to fit then so be it. I haven't decided what it's going in yet !!

Welderman. What thickness Ali did u fab ur plenum from ??

Thanks for the comments guys


ally plenum is made up from 2mm thick.

ask away if i can answer owt i will


is the turbo oil fed, it looks a little low from the video for the oil to run back into the sump

[Edited on 13/12/12 by welderman]





Thank's, Joe

I don't stalk people


http://www.locostbuilders.co.uk/forum/23/viewthread.php?tid=172301

Back on with the Fisher Fury R1

View User's Profile Visit User's Homepage View All Posts By User U2U Member
tompat3463

posted on 13/12/12 at 09:20 PM Reply With Quote
Thanks guys. Thanks Welderman

Turbo is from a fiat coupe turbo. Produces 220bhp on the fiat so I'm thinking if I reduce boost a wee bit it should take my engine to 180-190bhp

The turbo is oil fed but it terminates out of the turbo about the top of the sump so I should be fine

I do have one question

There is a barbed brass fitting near the exit of the compressor on the turbo

I'm wondering where this attaches too ??

Welderman. There is also one on yours if u look thru ur photo archive

View User's Profile View All Posts By User U2U Member
welderman

posted on 13/12/12 at 09:29 PM Reply With Quote
Think the one your on about is a feed back to the actuator





Thank's, Joe

I don't stalk people


http://www.locostbuilders.co.uk/forum/23/viewthread.php?tid=172301

Back on with the Fisher Fury R1

View User's Profile Visit User's Homepage View All Posts By User U2U Member
matt_gsxr

posted on 13/12/12 at 09:37 PM Reply With Quote
Great work, lovely manifold. Turbo BEC is the embodiment of mental.

Just a quick question. How does your exhaust work, does it go around the front of the engine somehow? or is this not for a RWD car.

If turbo turns out to be too low and burns oil, then you can always fit a scavenger pump.

View User's Profile Visit User's Homepage View All Posts By User U2U Member
tompat3463

posted on 13/12/12 at 09:44 PM Reply With Quote
So that's what controls the actuator ??

I can turn the turbo around when I decide what it's going in. Just assembled it quickly so I could test the spool up

View User's Profile View All Posts By User U2U Member
ReMan

posted on 13/12/12 at 10:49 PM Reply With Quote
Brill.
Just been to busy to get to do my own, sp watching Weldermans and yours with intent






www.plusnine.co.uk
∙،°. ˘Ô≈ôﺣ

View User's Profile Visit User's Homepage View All Posts By User U2U Member
mark chandler

posted on 13/12/12 at 11:24 PM Reply With Quote
My plenum split after a couple of track days, it's quite large and flat so I welded some pins to stop it from flexing causing the failure.
View User's Profile View All Posts By User U2U Member
MakeEverything

posted on 14/12/12 at 09:23 AM Reply With Quote
quote:
Originally posted by mark chandler
My plenum split after a couple of track days, it's quite large and flat so I welded some pins to stop it from flexing causing the failure.


Same happens on the renault 21 exhaust manifold (although its cast). Have a look at putting in a support bracket if you can.

[Edited on 14-12-12, by MakeEverything]





Kindest Regards,
Richard.

...You can make it foolProof, but youll never make it Idiot Proof!...

View User's Profile E-Mail User View All Posts By User U2U Member
Tatey

posted on 14/12/12 at 11:37 AM Reply With Quote
Are you doing anything to prevent pre-det (engine knocking)? Like dropping the compression ratio etc?
View User's Profile View All Posts By User U2U Member
tompat3463

posted on 14/12/12 at 12:56 PM Reply With Quote
Going to retard the timing slightly. Not sure how much yet. That will be another question I post. Unless some clever clogs answers it on this one
View User's Profile View All Posts By User U2U Member
Tatey

posted on 14/12/12 at 01:24 PM Reply With Quote
The only ways really to do it are:

Drop the compression ratio - Can be done by using low compression pistons to drop the compression ratio (expensive) or use a spacer between the head and block (cheap way),

Retard ignition as you know

You can run slightly richer as the extra fuel will help draw out the increased heat of the air charge which should reduce the knock slightly

Use an intercooler to decrease the air charge temp.

Reverse the cooling system so that the liners are cooled first before the block (may cause other issues depending on engine design) as this will again help to cool down the charge.

You will most likely need to implement several of these methods to remove the knock, although it really depends on how much boost you are intending to run and the current compression ratio of the engine, you will need to drop the compression down by around 3 to 4 from what it was, say if it was 12:1 then drop it to 9 or 8:1.

If the above doesnt work then you can drop the boost by wastegating (slowing down the turbo) or if all else fails, limit the RPM of the engine, which should allow you to increase the boost a bit more and run a slightly higher compression ratio, however you would really want to change the gearing for this.

[Edited on 14/12/12 by Tatey]

View User's Profile View All Posts By User U2U Member
mark chandler

posted on 14/12/12 at 04:01 PM Reply With Quote
My engine is 'as out the bike' standard compression, cam timing and sparks.

Fitted with TB,s + megasquirt v1 extra and a decent intercooler, 201 BHP with 7psi measured on the MAP sensor.

Just run optimax, the engines are designed to run on 91ron fuel so plenty of scope.

You will need a lockup clutch above 175bhp.

Regards Mark

[Edited on 14/12/12 by mark chandler]

View User's Profile View All Posts By User U2U Member

New Topic New Poll New Reply


go to top






Website design and SEO by Studio Montage

All content © 2001-16 LocostBuilders. Reproduction prohibited
Opinions expressed in public posts are those of the author and do not necessarily represent
the views of other users or any member of the LocostBuilders team.
Running XMB 1.8 Partagium [© 2002 XMB Group] on Apache under CentOS Linux
Founded, built and operated by ChrisW.